Automatic Transmission - 4R100
- Specifications
- General Specifications
- Band And Clutch Application Chart A
- Band And Clutch Application Chart B
- Line Pressure Chart
- Stall Speed
- Shift Speeds - E-Super Duty, E-350, E-450 With 5.4L (Over 8500 GVW Rating)
- Shift Speeds - E-Series, Super Duty, E-350, E-450, E-550 With 6.8L
- Shift Speeds - E-Super Duty, E-350, E-450, E-550 With 7.3L DITD
- Forward Clutch Pack
- Direct Clutch Pack
- Intermediate Clutch Pack
- Coast Clutch Pack
- Low/Reverse Clutch Pack
- Overdrive Clutch Pack
- Torque Specifications
- Description And Operation
- Transmission Description
- Identification Tags
- Range Selection
- Shift Patterns
- Disassembled Views
- Bushings, Bearing And Thrust Washer Locator
- Seals, Rings And Gasket Locator
- Main Components And Functions
- Transmission Electronic Control System
- Electronic System Description
- Mass Air Flow (MAF) Sensor
- Throttle Position (TP) Sensor
- Intake Air Temperature (IAT) Sensor
- Powertrain Control Module (PCM)
- Transmission Control Switch (TCS), Transmission Control Indicator Lamp (TCIL)
- Transmission Solenoid Body Assembly
- Turbine Shaft Speed (TSS) Sensor
- Output Shaft Speed (OSS) Sensor - Gasoline Engines
- Transmission Fluid Temperature (TFT) Sensor
- Coast Clutch Solenoid (CCS)
- Torque Converter Clutch (TCC) Solenoid
- Electronic Pressure Control (EPC) Solenoid
- Shift Solenoids SSA and SSB
- Vehicle Speed Sensor (VSS) - 7.3L Diesel Only
- Digital Transmission Range (TR) Sensor
- Accelerator Pedal (AP) Sensor - 7.3L Diesel Only
- Brake Pedal Position (BPP) Switch
- Electronic Ignition (EI) System
- Distributor Ignition (DI) System
- Camshaft Position (CMP) Sensor - 7.3L Diesel Only
- Air Conditioning (A/C) Clutch
- Barometric Pressure (BARO) Sensor - 7.3L Diesel Only
- Diagnosis And Testing
- Notes
- Diagnostic Strategy
- Diagnostic Flow Chart
- Preliminary Inspection
- Notes
- Know/Understand the Concern
- Verification of Condition
- Determine Customer Concern
- Check Fluid Level and Condition
- Fluid Level Check
- High Fluid Level
- Low Fluid Level
- Adding Fluid
- Fluid Condition Check
- Road Testing Vehicle
- Shift Point Road Test
- Shift Speeds - Km/h (MPH) (E-Super Duty, E-350, E-450 with 5.4L) (Over 8500 GVW Rating)
- Shift Speeds - Km/h (MPH) (E-Series Super Duty, E-350, E-450, E-550 with 6.8L)
- Shift Speeds - Km/h (MPH) (E-Super Duty, E-350, E-450, E-550 with 7.3L DITD)
- Torque Converter Diagnosis
- Torque Converter Clutch Operation Test
- Visual Inspection
- Shift Linkage Check
- Check TSBs
- Carry out On-Board Diagnostics
- Diagnostics
- Notes
- On-Board Diagnostics with Diagnostic Tool
- Transmission Drive Cycle Test
- After On-Board Diagnostics
- Before Pinpoint Tests
- Diagnostic Trouble Code Chart
- Rotunda Transmission Tester
- Transmission Connector Layouts
- Transmission Vehicle Harness Connector
- Digital Transmission Range (TR) Sensor Connector
- Turbine Shaft Speed Sensor (TSS) Harness Connector
- Output Shaft Speed (OSS) Sensor Harness Connector
- Vehicle Speed Sensor (VSS) Harness Connector
- Digital Transmission Range (TR) Sensor Diagnosis Chart
- Wiggle Test information for Open/Shorts
- Pinpoint Tests
- Shift Solenoids Pre-Diagnosis
- Testing
- Notes
- Pinpoint Test A: Shift Solenoids
- Pinpoint Test B: Transmission Fluid Temperature (TFT) Sensor
- Pinpoint Test C: Torque Converter Clutch (TCC) Solenoid
- Pinpoint Test D: Digital Transmission Range (TR) Sensor
- Pinpoint Test E: Electronic Pressure Control (EPC) Solenoid
- Pinpoint Test F: Turbine Shaft Speed (TSS) & Output Shaft Speed (OSS) Sensors
- Pinpoint Test G: Coast Clutch Solenoid (CCS)
- Pinpoint Test H: Solenoid Mechanical Failure
- P0781, P0731
- P0782, P0732, P0733
- P0783
- P0750
- P0753
- P0755
- P0758
- P0712
- P0713
- P1713
- P1718
- P1783
- P0743
- P0740
- P0705
- P0708
- P1702
- P1704
- P1705
- P1746
- P1747
- P1760
- P0715
- P0717
- P0718
- P0720
- P0721
- P0722
- P1754
- P1714
- P1715
- P1636
- P1740
- P1111
- P0340, P0341, P0344
- P0236
- P0235
- P0500, P1502
- P0503
- P0122
- P0123
- P1120
- P1460, P1463, P1464
- P0102, P0103, P1100, P1101
- P0107
- P0108
- P0730, P0751
- P1280
- P1281
- P0237
- P1124
- P1780
- P1711
- P1703
- P0741
- P1744
- Special Testing Procedures
- Leakage Inspection
- Transmission Fluid Cooler
- Diagnosis By Symptom
- Notes
- Diagnosis by Symptom Chart Directions
- Diagnosis by Symptom Index
- Diagnostic Routines
- Engagement Concern: No Forward Only - Routine 201/301
- Engagement Concern: No Reverse Only - Routine 202/302
- Engagement Concern: Harsh Reverse Only - Routine 203/303
- Engagement Concern: Harsh Forward Only - Routine 204/304
- Engagement Concern: Delayed/Soft Reverse Only - Routine 205/305
- Engagement Concern: Delayed/Soft Forward Only - Routine 206/306
- Engagement Concern: No Forward and No Reverse Only - Routine 207/307
- Engagement Concern: Harsh Forward and Reverse - Routine 208/308
- Engagement Concern: Delayed/Soft Forward and Reverse - Routine 209/309
- Shift Concerns: Some or All Shifts Missing - Routine 210/310
- Shift Concerns: Shift Timing - Early/Late (Some/All) - Routine 211/311
- Shift Concerns: Timing - Erratic/Hunting (Some/All) - Routine 212/312
- Shift Concerns: Feel - Soft/Slipping (Some/All) - Routine 213/313
- Shift Concerns: Feel - Harsh (Some/All) - Routine 214/314
- Shift Concerns: No 1st Gear in Drive, Engages in Higher Gear - Routine 215/315
- Shift Concerns: No Manual 1st Gear - Routine 216/316
- Shift Concerns: No Manual 2nd Gear - Routine 217/317
- Shift Concerns: No 1-2 Shift (Automatic) - Routine 220/320
- Shift Concerns: No 2-3 Shift (Automatic) - Routine 221/321
- Shift Concerns: No 3-4 Shift (Automatic) - Routine 222/322
- Shift Concerns: No 4-3 Shift (Automatic) - Routine 223/323
- Shift Concerns: No 3-2 Shift (Automatic) - Routine 224/324
- Shift Concerns: Soft/Slipping 1-2 Only (Automatic) - Routine 226/326
- Shift Concerns: Soft/Slipping 2-3 Only (Automatic) - Routine 227/327
- Shift Concerns: Soft/Slipping 3-4 Only (Automatic) - Routine 228/328
- Shift Concerns: Soft/Slipping Downshifts (Automatic) - Routine 229/329
- Shift Concerns: Harsh 1-2 Shift Only (Automatic) - Routine 232/332
- Shift Concerns: Harsh 2-3 Shift Only (Automatic) - Routine 233/333
- Shift Concerns: Harsh 3-4 Shift Only (Automatic) - Routine 234/334
- Shift Concerns: Harsh 4-3 Shift Only (Automatic) - Routine 235/335
- Shift Concerns: Harsh 3-2 Shift Only (Automatic) - Routine 236/336
- Shift Concerns: Harsh 2-1 Shift Only (Automatic) - Routine 237/337
- Torque Converter Clutch Operation Concern: No Apply - Routine 240/340
- Torque Converter Clutch Operation Concern: Always Applied/Stalls Vehicle - Routine 241/341
- Torque Converter Clutch Operation Concern: Cycling/Shudder/Chatter - Routine 242/342
- Other Concerns: Shift Lever Efforts High - Routine 251/351
- Other Concerns: External Leaks - Routine 252/352
- Other Concerns: Vehicle Runs Poor - Routine 253/353
- Other Concerns: Noise/Vibration - Forward or Reverse - Routine 254/354
- Other Concerns: Engine Will Not Crank - Routine 255/355
- Other Concerns: No Park Range - Routine 256/356
- Other Concerns: Transmission Overheating - Routine 257/357
- Other Concerns: No Engine Braking in MANUAL 2 Position Only - Routine 258/358
- Other Concerns: No Engine Braking in MANUAL 1 Position Only - Routine 259/359
- Other Concerns: No Engine Braking with OVERDRIVE Cancelled (MANUAL 1st and MANUAL 2nd Have Engine Braking) - Routine 260/360
- No Engine Braking in Manual 1, 2 and 3 - Routine 261/361
- Other Concerns: Fluid Venting/Foaming - Routine 262/362
- General Procedures
- In-Vehicle Repair
- Transmission Filler Tube
- Main Control Valve Body - Accumulator Body, Solenoid Body
- Vehicle Speed Sensor (VSS) - 7.3L Diesel
- Turbine Shaft Speed (TSS) Sensor And Output Shaft Speed (OSS) Sensor
- Extension Housing Seal And Bushing
- Extension Housing Gasket
- Manual Control Lever Shaft And Seal
- Cooler Bypass Valve
- Digital Transmission Range (Tr) Sensor
- Heat Shield - Vehicles Equipped With 7.3L Engine
- Intermediate Servo
- Park System
- Transmission Insulator And Retainer
- Overdrive Cancel Switch
- Removal
- Disassembly
- Disassembly And Assembly Of Subassemblies
- Main Control Valve Body - Disassembly And Assembly
- Main Control Valve Body - Solenoid Body Check
- Main Control Valve Body - Accumulator Body Check
- Pump Assembly
- Front Case Bushings
- Rear Case Bushings
- Cooler Bypass Valve Assembly
- Coast Clutch Assembly
- Overdrive Ring Gear And Center Shaft Assembly
- Intermediate/Overdrive Cylinder Assembly
- Center Support
- Forward Hub And Ring Gear
- Direct Clutch Assembly And Intermediate Brake Drum
- Forward Clutch Assembly
- Output Shaft - Check Diesel Engine
- Output Shaft - Check Gas Engine
- Forward Planet Assembly
- Input Shell
- Reverse Planet Assembly
- Low One-Way Clutch Assembly
- Reverse Clutch Piston
- Torque Converter
- Torque Converter Cleaning And Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Torque Converter Impeller To Pump Stator Interference Check
- Torque Converter End Play Check
- Torque Converter One-Way Clutch Check
- Torque Converter Turbine To Pump Stator Interference Check
- Assembly
- Installation