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Home >> Ford >> 2003 >> Cutaway 7.3 F >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - 4R100 >> Disassembly And Assembly Of Subassemblies >> Intermediate/Overdrive Cylinder Assembly >> Disassembly

Intermediate/Overdrive Cylinder Assembly: Disassembly

  1. Using the special tools, compress the overdrive clutch piston return spring.
    Fig 1: Compressing Overdrive Clutch Piston Return Spring Using Special Tool
    G01539177Courtesy of FORD MOTOR CO.
  2. Remove the overdrive clutch piston return spring retainer. Remove the tools.
    Fig 2: Removing Overdrive Clutch Piston Return Spring Retainer
    G01539178Courtesy of FORD MOTOR CO.
  3. Remove the overdrive clutch piston return spring.
    Fig 3: Removing Overdrive Clutch Piston Return Spring
    G01539179Courtesy of FORD MOTOR CO.
  4. NOTE: The overdrive piston seals are bonded to the piston. If the seals are damaged, replace the piston assembly.
    Fig 4: Removing Overdrive Clutch Piston And Seal Assembly
    G01539180Courtesy of FORD MOTOR CO.
  5. Remove the overdrive clutch piston and seal assembly.
  6. Remove the intermediate clutch piston.
    Fig 5: Removing Intermediate Clutch Piston
    G01539181Courtesy of FORD MOTOR CO.
  7. Using the special tool, remove the intermediate clutch piston inner seal.
    Fig 6: Removing Intermediate Clutch Piston Inner Seal Using Special Tool
    G01539182Courtesy of FORD MOTOR CO.
  8. Using the special tool, remove the intermediate clutch piston outer seal.
    Fig 7: Removing Intermediate Clutch Piston Outer Seal Using Special Tool
    G01539183Courtesy of FORD MOTOR CO.