Automatic Transmission - 4R100
- Specifications
- General Specifications
- Fluid Capacity
- Clutch Plate Usage And Clearance Specification
- Overview
- Notes
- Applications Shift Speeds-Approximate* Km/h (MPH) (E-150, E-250, E-350 with 5.4L) (Under 8500 GVW Rating)
- Applications Shift Speeds - Approximate* Km/h (MPH) (E-350, E-Series Super Duty with 6.8L)
- Applications Shift Speeds - Approximate* Km/h (MPH) (E-350, E-Super Duty with 7.3L DITD)
- Stall Speed Chart
- Line Pressure Chart
- Torque Specifications
- Band/Clutch Application Chart
- Band/Clutch Application Chart (One Way Clutch)
- Description And Operation
- Transmission Description
- Identification Tags
- Range Selection
- Shift Patterns
- Disassembled Views
- Bushings, Bearing And Thrust Washer Locator
- Seals, Rings And Gasket Locator
- Main Components And Functions
- Automatic Transmission - Sectional View
- Torque Converter
- Geartrain
- Input Shaft
- Output Shaft
- Overdrive System
- Center Support and Intermediate/Overdrive Clutch Cylinder
- Forward Drive System
- Forward Drive System Components
- Low and Reverse Drive System
- Apply Components
- One-Way Clutch-Overdrive
- One-Way Clutch-Overdrive (Roller Design)
- One-Way Clutch Intermediate
- One-Way Clutch, Intermediate (Sprag Design)
- One-Way Clutch Low-Reverse
- Transmission Electronic Control System
- Electronic System Description
- Mass Air Flow (MAF) Sensor
- Throttle Position (TP) Sensor
- Intake Air Temperature (IAT) Sensor
- Powertrain Control Module (PCM)
- Transmission Control Switch (TCS), Transmission Control Indicator Lamp (TCIL)
- Transmission Solenoid Body Assembly
- Turbine Shaft Speed (TSS) Sensor
- Output Shaft Speed (OSS) Sensor - Gasoline Engines
- Transmission Fluid Temperature (TFT) Sensor
- Coast Clutch Solenoid (CCS)
- Torque Converter Clutch (TCC) Solenoid
- Electronic Pressure Control (EPC) Solenoid
- Shift Solenoids SSA and SSB
- Vehicle Speed Sensor (VSS) - 7.3L Diesel Only
- Digital Transmission Range (TR) Sensor
- Accelerator Pedal (AP) Sensor - 7.3L Diesel Only
- Brake Pedal Position (BPP) Switch
- Electronic Ignition (EI) System
- Distributor Ignition (DI) System
- Camshaft Position (CMP) Sensor - 7.3L Diesel Only
- Air Conditioning (A/C) Clutch
- Barometric Pressure (BARO) Sensor - 7.3L Diesel Only
- Manifold Absolute Pressure (MAP) Sensor - Gasoline Engines
- Diagnosis And Testing
- Diagnostic Strategy
- Diagnostic Flow Chart
- Preliminary Inspection
- Notes
- Know/Understand the Concern
- Verification of Condition
- Determine Customer Concern
- Check Fluid Level and Condition
- Fluid Level Check
- High Fluid Level
- Low Fluid Level
- Adding Fluid
- Fluid Condition Check
- Road Testing Vehicle
- Shift Point Road Test
- Applications Shift Speeds-Approximate* Km/h (MPH) (E-150, E-250, E-350 with 5.4L) (Under 8500 GVW Rating)
- Applications Shift Speeds - Approximate* Km/h (MPH) (E-350, E-Series Super Duty with 6.8L)
- Applications Shift Speeds - Approximate* Km/h (MPH) (E-350, E-Super Duty with 7.3L DITD)
- Torque Converter Diagnosis
- Torque Converter Clutch Operation Test
- Visual Inspection
- Shift Linkage Check
- Check TSBs
- Carry out On-Board Diagnostics
- Diagnostics
- Notes
- Special Tool(s)
- On-Board Diagnostics with Diagnostic Tool
- After On-Board Diagnostics
- Before Pinpoint Tests
- Diagnostic Trouble Code Chart
- Rotunda Transmission Tester
- Transmission Connector Layouts
- Pinpoint Tests
- Shift Solenoids Pre-Diagnosis
- Testing
- Notes
- Pinpoint Test A: Shift Solenoids
- Pinpoint Test B: Transmission Fluid Temperature (TFT) Sensor
- Pinpoint Test C: Torque Converter Clutch (TCC) Solenoid
- Pinpoint Test D: Digital Transmission Range (Tr) Sensor
- Pinpoint Test E: Electronic Pressure Control (EPC) Solenoid
- Pinpoint Test F: Turbine Shaft Speed (TSS) And Output Shaft Speed (OSS) Sensors
- Pinpoint Test G: Coast Clutch Solenoid (CCS)
- Pinpoint Test H: Solenoid Mechanical Failure
- P0781, P0731
- P0782, P0732, P0733
- P0783
- P0750
- P0753
- P0755
- P0758
- P0712
- P0713
- P1713
- P1718
- P1783
- P0743
- P0740
- P0705
- P0708
- P1702
- P1704
- P1705
- P1746
- P1747
- P1760
- P0715
- P0717
- P0718
- P0720
- P0721
- P0722
- P1754
- P1714
- P1715
- P1636
- P1740
- P1111
- P0340, P0341, P0344
- P0236
- P0235
- P0500, P1502
- P0503
- P0122
- P0123
- P1120
- P1460, P1463, P1464
- P0102, P0103, P1100, P1101
- P0107
- P0108
- P0730, P0751
- P1280
- P1281
- P0237
- P1124
- P1780
- P1711
- P1703
- P0741
- P1744
- Special Testing Procedures
- Engine Idle Speed Check
- Line Pressure Test
- Line Pressure Chart
- Line Pressure Diagnosis Chart
- Stall Speed Test
- Stall Speed Chart
- Stall Speed Diagnosis Chart
- Air Pressure Tests
- Torque Converter Drainback Test
- Leakage Inspection
- Fluid Leakage in Torque Converter Area
- Leak Check Test
- Leak Check Test with Black Light
- Transmission Fluid Cooler
- Transmission Fluid Cooler Flow Test
- Diagnosis By Symptom
- Notes
- Special Tool(s)
- Diagnosis by Symptom Chart Directions
- Diagnosis by Symptom Index
- Diagnostic Routines
- Engagement Concern: No Reverse Only
- Engagement Concern: Harsh Reverse Only
- Engagement Concern: Harsh Forward Only
- Engagement Concern: Delayed/Soft Reverse Only
- Engagement Concern: Delayed/Soft Forward Only
- Engagement Concern: No Forward and No Reverse Only
- Engagement Concern: Harsh Forward and Reverse
- Engagement Concern: Delayed/Soft Forward and Reverse
- Shift Concerns: Some or All Shifts Missing
- Shift Concerns: Shift Timing - Early/Late (Some/All)
- Shift Concerns: Timing - Erratic/Hunting (Some/All)
- Shift Concerns: Feel - Soft/Slipping (Some/All)
- Shift Concerns: Feel - Harsh (Some/All)
- Shift Concerns: No 1st Gear in Drive, Engages in Higher Gear
- Shift Concerns: No Manual 1st Gear
- Shift Concerns: No Manual 2nd Gear
- Shift Concerns: No 1-2 Shift (Automatic)
- Shift Concerns: No 2-3 Shift (Automatic)
- Shift Concerns: No 3-4 Shift (Automatic)
- Shift Concerns: No 4-3 Shift (Automatic)
- Shift Concerns: No 3-2 Shift (Automatic)
- Shift Concerns: No 2-1 Shift (Automatic)
- Shift Concerns: Soft/Slipping 1-2 Only (Automatic)
- Shift Concerns: Soft/Slipping 2-3 Only (Automatic)
- Shift Concerns: Soft/Slipping 3-4 Only (Automatic)
- Shift Concerns: Soft/Slipping Downshifts (Automatic)
- Shift Concerns: Harsh 1-2 Shift Only (Automatic)
- Shift Concerns: Harsh 2-3 Shift Only (Automatic)
- Shift Concerns: Harsh 3-4 Shift Only (Automatic)
- Shift Concerns: Harsh 4-3 Shift Only (Automatic)
- Shift Concerns: Harsh 3-2 Shift Only (Automatic)
- Shift Concerns: Harsh 2-1 Shift Only (Automatic)
- Torque Converter Clutch Operation Concern: No Apply
- Torque Converter Clutch Operation Concern: Always Applied/Stalls Vehicle (See Note in No. 241 Before Proceeding)
- Torque Converter Clutch Operation Concern: Cycling/Shudder/Chatter
- Other Concerns: Shift Lever Efforts High
- Other Concerns: External Leaks
- Other Concerns: Vehicle Runs Poor
- Other Concerns: Noise/Vibration - Forward or Reverse
- Other Concerns: Engine Will Not Crank
- Other Concerns: No Park Range
- Other Concerns: Transmission Overheating
- Other Concerns: No Engine Braking in MANUAL 2 Position Only
- Other Concerns: No Engine Braking in MANUAL 1 Position Only
- Other Concerns: No Engine Braking with OVERDRIVE Cancelled (MANUAL 1st and MANUAL 2nd Have Engine Braking)
- Other Concerns: Fluid Venting/Foaming
- General Procedures
- In-Vehicle Repair
- Transmission Fluid Drain And Refill
- Transmission Filler Tube
- Main Control Valve Body - Accumulator Body, Solenoid Body
- Vehicle Speed Sensor (VSS) - 7.3L Diesel
- Turbine Shaft Speed (TSS) Sensor And Output Shaft Speed (OSS) Sensor
- Extension Housing Seal And Bushing
- Extension Housing Gasket
- Manual Control Lever Shaft And Seal
- Cooler Bypass Valve
- Digital Transmission Range (Tr) Sensor
- Heat Shield - Vehicles Equipped With 7.3L Engine
- Intermediate Servo
- Park System
- Transmission Insulator And Retainer
- Removal
- Disassembly
- Disassembly And Assembly Of Subassemblies
- Main Control Valve Body - Disassembly And Assembly
- Main Control Valve Body - Solenoid Body Check
- Main Control Valve Body - Accumulator Body Check
- Pump Assembly
- Front Case Bushings
- Rear Case Bushings
- Cooler Bypass Valve Assembly
- Coast Clutch Assembly
- Overdrive Ring Gear And Center Shaft Assembly
- Intermediate/Overdrive Cylinder Assembly
- Center Support
- Forward Hub And Ring Gear
- Direct Clutch Assembly And Intermediate Brake Drum
- Forward Clutch Assembly
- Output Shaft - Check Diesel Engine
- Output Shaft - Check Gas Engine
- Forward Planet Assembly
- Input Shell
- Reverse Planet Assembly
- Low One-Way Clutch Assembly
- Reverse Clutch Piston
- Torque Converter
- Torque Converter Cleaning And Inspection
- Torque Converter Flushing
- Torque Converter Leak Check
- Torque Converter Impeller To Pump Stator Interference Check
- Torque Converter End Play Check
- Torque Converter One-Way Clutch Check
- Torque Converter Turbine To Pump Stator Interference Check
- Assembly
- Installation