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Kia
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2004
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Optima EX, 2.4 6
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Repair and Diagnosis
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Engine Mechanical
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Lubrication System
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2.4L 4-Cylinder Engine
2.4L 4-Cylinder Engine
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General
Specifications
Service Standard
Lubricant
Sealant
Torque Specifications
Special Service Tools
Troubleshooting
Checking Compression Pressure
Engine Oil
Checking Engine Oil
Selection Of Engine Oil
Notes
Recommended Sae Viscosity Grades:
Changing Engine Oil
Replacing The Oil Filter
Adjusting Drive Belts Tension
Notes
Type A Tension Gauge
Type B Tension Gauge
Adjusting The Generator Belt
Adjusting The Power Steering And Air Conditioner Belt
Checking Lash Adjusters
Cooling System
Checking For Coolant Leaks
Radiator Cap Pressure Test
Specific Gravity Test
Relation Between Coolant Concentration And Specific Gravity
Recommended Coolant
Engine Block
Engine Block
Components
Removal
Inspection
Cylinder Block
Boring Cylinder
Reassembly
Engine Mounts
Components
Removal
Notes
Engine Mounting
Transaxle Mounting
Front Roll Stopper
Rear Roll Stopper
Inspection Items
Front Case
Components
Removal
Inspection
Front Case
Oil Seal
Oil Pressure Switch
Oil Pressure Sensor Assembly
Installation
Engine & Transaxle Assembly
Removal
Installation
Main Moving System
Camshaft
Components
Removal
Inspection
Rocker Arms
Camshafts
Installation
Connecting Rod
Components
Removal
Connecting Rod Cap
Inspection
Installation
Counter Balance Shaft
Components
Replacement
Counter Balance Shaft Bearing
Inspection
Crankshaft
Components
Removal
Inspection
Crankshaft
Main Bearings and Connecting Rod Bearings
Measuring Oil Clearance
How to Use Plastic Gauge
Oil Seal
Bearing Caps
Drive Plate
Installation
Fly Wheel
Inspection
Piston
Components
Removal
Piston Pin
Inspection
Piston And Piston Pins
Piston Rings
Installation
Cooling System
Engine Coolant Hose/Pipes
Components
Inspection
Installation
Engine Coolant Pump
Components
Removal
Inspection
Installation
Radiator
Components
Removal
Inspection
Installation
Radiator Fan Motor
Components
Removal
Inspection
Radiator Fan Motor And Condenser Fan Motor
Cooling Fan Control System
ECM Control Logic
Radiator Fan Motor Relay
Installation
Thermostat
Components
Removal
Inspection
Installation
Lubrication System
Lubrication System
Components
Removal
Inspection
Installation
Intake & Exhaust System And Catalytic Converter
EXHAUST MANIFOLDAnd CATALYTIC CONVERTER
Components
Inspection
Exhaust Manifold
Exhaust Manifold Gasket
Intake Manifold
Components
Removal
Inspection
Intake Manifold
Installation
Muffler And Catalytic Converter
Components
Removal
Main Muffler
Center Exhaust Pipe
Front Exhaust Pipe (Including Rear Catalytic Converter
Inspection
Installation
Air Cleaner (ACL)
Components
Removal
Inspection
Installation
Cylinder Head Assembly
Cylinder Head
Components
Removal
Inspection
Installation
Valves
Removal
Inspection
Valves
Valve Springs
Valve Guides
Valve Seat Insert
Procedures for Replacing Valve Seat Insert
Valve Seat Insert Oversizes
Procedures for Replacing Valve Guide
Valve Guide Oversizes
Installation
Timing System
Timing Belt
Components
Removal
Inspection
Sprockets, Tensioner Pulley, & Idler Pulley
Auto Tensioner
Timing Belt
Installation