Converter Case Cover: Installation
WARNING: This page is about a different variant/trim than selected.
- Clean the mating surface of converter case cover and converter case.
- Adjust the shims of front reduction drive gear and front reduction driven gear. <Ref. to ADJUSTMENT , Front Reduction Drive Gear.> <Ref. to ADJUSTMENT , Front Reduction Driven Gear.>
- Apply CVTF to the selected shims and install on the bearing catch surface of the front reduction driven gear.
- Using the ST, install the ball bearing to the converter case cover.NOTE: Use a new ball bearing.
ST 499755602 PRESS SNAP RING
- Install the O-rings.NOTE:
- Use new O-rings.
- Apply CVTF to the O-rings.
- Apply CVTF to the selected shims and install on the bearing catch surface of the front reduction drive gear.
- Install the seal ring to converter case cover.NOTE:
- Use new seal rings.
- When installing the seal rings, do not expand the seal rings too much.
- Apply liquid gasket seamlessly to the mating surface of converter case cover.
Liquid gasket:
THREE BOND 1215B or equivalent
- Install the converter case cover.
Tightening torque:
24 N.m (2.4 kgf-m, 17.7 ft-lb)
- Install the oil pump chain cover and the oil pump chain. <Ref. to INSTALLATION , Oil Pump Chain.>
- Flip over the converter case cover.
- Install the oil stopper plate and lubrication pipe.
Tightening torque:
9 N.m (0.9 kgf-m, 6.6 ft-lb)
- Install the drive pinion shaft assembly. <Ref. to INSTALLATION , Drive Pinion Shaft Assembly.>
- Install the primary pulley, secondary pulley and variator chain. <Ref. to INSTALLATION , Primary Pulley and Secondary Pulley.>
- Install the transmission case. <Ref. to INSTALLATION , Transmission Case.>
- Install the forward clutch assembly. <Ref. to INSTALLATION , Forward Clutch Assembly.>
- Install the intermediate case. <Ref. to INSTALLATION , Intermediate Case.>
- Install the transfer reduction driven gear assembly. <Ref. to INSTALLATION , Transfer Reduction Driven Gear.>
- Install the center differential carrier. <Ref. to INSTALLATION , Center Differential Carrier.>
- Install the transfer clutch assembly. <Ref. to INSTALLATION , Transfer Clutch.>
- Install the rear drive shaft. <Ref. to INSTALLATION , Rear Drive Shaft.>
- Install the extension case. <Ref. to INSTALLATION , Extension Case.>
- Install the transmission harness. <Ref. to INSTALLATION , Transmission Harness.>
- Install the control valve body and oil pan. <Ref. to INSTALLATION , Control Valve Body.>
- Install the air breather hose. <Ref. to INSTALLATION , Air Breather Hose.>
- Install the transmission assembly to the vehicle. <Ref. to INSTALLATION , Automatic Transmission Assembly.>