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Oil Pump: Removal

  1. DISCHARGE FUEL SYSTEM PRESSURE  (See REMOVAL )
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  3. REMOVE UPPER RADIATOR SUPPORT SEAL  (See REMOVAL )
  4. REMOVE RADIATOR GRILLE  (See DISASSEMBLY )
  5. REMOVE FRONT BUMPER COVER  (See REMOVAL )
  6. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/Air Cooled Transmission Oil Cooler)  (See REMOVAL )
  7. DISCONNECT RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)  (See REMOVAL )
  8. DISCONNECT RADIATOR SIDE DEFLECTOR LH  (See REMOVAL )
  9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
    1. Remove the cowl top ventilator louver (See REMOVAL ).
  10. REMOVE FRONT FENDER APRON SEAL LH  (See REMOVAL )
  11. REMOVE FRONT FENDER APRON SEAL FRONT RH  (See REMOVAL )
  12. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH  (See REMOVAL )
  13. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH  (See REMOVAL )
  14. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY  (See REMOVAL )
  15. REMOVE NO. 2 ENGINE UNDER COVER  (See REMOVAL )
  16. DRAIN ENGINE OIL  (See REPLACEMENT  )
  17. DRAIN ENGINE COOLANT  (See REPLACEMENT )
  18. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  19. REMOVE AIR CLEANER HOSE ASSEMBLY  (See REMOVAL )
  20. REMOVE AIR CLEANER ASSEMBLY  (See REMOVAL )
  21. REMOVE RADIATOR ASSEMBLY 
    1. Remove the radiator (See REMOVAL ).
  22. DISCONNECT ENGINE WIRE 
    1. Engine Room LH Side:
      1. Remove the engine room relay block cover.
      2. Disconnect the 2 connectors and 2 clips from the engine room junction block.
        Fig 1: Locating Connectors And Clips
        G05638174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Disconnect the 4 air injection control driver connectors and wire harness clamp.
        Fig 2: Identifying Air Injection Control Driver Connectors And Wire Harness Clamp
        G05638175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Disconnect the injector connector.
      5. Disconnect the 4 ignition coil connectors.
      6. Disconnect the 2 WT sensor connectors.
      7. Disconnect the 4 clamps.
      8. Remove the 2 bolts and ground wire.
      9. Disconnect the noise filter connector.
        Fig 3: Locating Ignition Coil Connectors And Clamps
        G05638176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      10. Disconnect the engine coolant temperature sensor connector.
      11. Disconnect the 2 camshaft timing oil control valve connectors.
      12. Disconnect the camshaft position sensor connector.
      13. Disconnect the 3 clamps.
      14. Disconnect the cooler compressor connector.
        Fig 4: Locating Engine Coolant Temperature Sensor Connector And Clamps
        G05638177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engine Room RH Side:
      1. Disconnect the 2 camshaft timing oil control valve connectors.
      2. Disconnect the 4 ignition coil connectors.
      3. Disconnect the injector connector.
      4. Disconnect the 2 WT sensor connectors.
      5. Disconnect the noise filter connector.
      6. Remove the 2 bolts and ground wire.
      7. Disconnect the 2 air pump connectors.
      8. Disconnect the throttle position sensor and throttle control motor connector.
      9. Disconnect the 5 clamps.
        Fig 5: Locating Camshaft Timing Oil Control Valve Connectors And Clamps
        G05638178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 2 clamps and power steering oil pressure switch connector.
      Fig 6: Locating Power Steering Oil Pressure Switch Connector And Clamps
      G05638179Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. DISCONNECT AIR PUMP HOSE AND WIRE HARNESS 
    1. Disconnect the No. 2 and No. 3 air hoses.
    2. Disconnect the 2 clamps.
      Fig 7: Locating No. 2 And No. 3 Air Hoses Clamps
      G05638180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT NO. 2 WATER BY-PASS PIPE 
    1. Disconnect the 3 hoses.
    2. Remove the 3 bolts and disconnect the No. 2 water by-pass pipe from the cylinder head cover.
      Fig 8: Locating No. 2 Water By-Pass Pipe Bolts
      G05638181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT COOLER COMPRESSOR ASSEMBLY 
    1. Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.

      HINT:

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

      Fig 9: Identifying Cooler Compressor, Bolts, Nut And Stud Bolt
      G05638182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY 
    1. Remove the 2 bolts and disconnect the fuel tube.
  27. REMOVE OIL FILTER ELEMENT  (See REPLACEMENT  )
  28. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE  (See REMOVAL )
  29. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY  (See REMOVAL  )
    Fig 10: Identifying No. 2 Fuel Tube Bolts (LH And RH Side)
    G05638183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler) 
    1. Remove the 3 bolts.
    2. Disconnect the 4 hoses and remove the water bypass pipe.
  31. REMOVE NO. 1 OIL COOLER BRACKET (w/ Oil Cooler)  (See REMOVAL  )
  32. REMOVE OIL FILTER BRACKET (w/ Oil Cooler)  (See REMOVAL  )
    Fig 11: Locating No. 2 Water By-Pass Pipe Clamp Bolts
    G05153110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE OIL FILTER BRACKET (w/o Oil Cooler) 
    1. Remove the 2 bolts, 2 nuts and oil filter bracket.
      Fig 12: Locating Oil Filter Bracket Bolts And Nuts
      G05153111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 O-rings.
  34. REMOVE INTAKE MANIFOLD  (See REMOVAL )
    Fig 13: Locating O-Rings
    G05638186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. DISCONNECT VANE PUMP ASSEMBLY 
    1. Remove the 2 bolts and disconnect the vane pump.
  36. DISCONNECT OIL COOLER PIPE ASSEMBLY  (See REMOVAL  )
  37. REMOVE GENERATOR ASSEMBLY  (See REMOVAL )
    Fig 14: Locating Vane Pump Bolts
    G05153113Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE NO. 1 WATER BY-PASS HOSE 
    1. Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.
      Fig 15: Locating No. 1 Water By-Pass Hose Clamp
      G05153117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the air tube.
      Fig 16: Locating Air Tube
      G05153118Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 hoses.
    3. Remove the 2 bolts and water by-pass pipe.
      Fig 17: Locating Water By-Pass Pipe Bolts
      G05153119Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE FRONT WATER BY-PASS JOINT 
    1. Disconnect the No. 2 water by-pass hose from the water by-pass joint.
    2. Remove the 4 nuts, water by-pass joint and 2 gaskets.
  41. REMOVE NO. 2 ENGINE COVER  (See REMOVAL )
  42. REMOVE NO. 1 ENGINE COVER  (See REMOVAL )
    Fig 18: Locating Water By-Pass Joint Nuts
    G05153120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE AIR TUBE SUB-ASSEMBLY 
    1. Remove the bolt, disconnect the 2 hoses, and remove the air tube.
      Fig 19: Locating Air Tube Bolt
      G05153121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE WATER INLET HOUSING 
    1. Remove the 3 bolts, water inlet housing and gasket.
      Fig 20: Locating Water Inlet Housing Bolts
      G05153122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  45. REMOVE WATER PUMP PULLEY 
    1. Using SST, hold the water pump pulley.

      SST 09960-10010 (09962-01000, 09963-01000) 

    2. Remove the 4 bolts and water pump pulley.
      Fig 21: Removing Water Pump Pulley Bolts With SST
      G05153123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY 
    1. Remove the bolt and idler pulley.
      Fig 22: Locating No. 1 Idler Pulley Bolts
      G05153124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE FLUID COUPLING BRACKET 
    1. Remove the 4 bolts and fluid coupling bracket.
      Fig 23: Locating Fluid Coupling Bracket Bolts
      G05153125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY 
    1. Remove the standard bolt, 6 mm hexagon wrench bolt and belt tensioner.
  49. REMOVE IGNITION COIL ASSEMBLY 
    1. Remove the 8 bolts and 8 ignition coils.
      Fig 24: Locating V-Ribbed Belt Tensioner Bolts
      G05153126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH 
    1. Remove the 14 bolts, seal washer, cylinder head cover and gasket.

      HINT:

      Make sure the removed parts are returned to the same places they were removed from.

      Fig 25: Locating Cylinder Head Cover Bolts
      G05153127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).
      Fig 26: Locating Camshaft Bearing Caps Bolts
      G05153128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH 
    1. Remove the bolt and noise filter.
      Fig 27: Identifying Bolt And Noise Filter
      G05153129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 14 bolts, seal washer, cylinder head cover and gasket.

      HINT:

      Make sure the removed parts are returned to the same places they were removed from.

      Fig 28: Locating Cylinder Head Cover Bolts
      G05153130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).
  52. REMOVE SPARK PLUG TUBE GASKET  (See DISASSEMBLY )
    Fig 29: Locating Camshaft Bearing Caps Bolts
    G05153131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE CRANKSHAFT PULLEY 
    1. Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.

      SST 09213-70011 (09213-70020), 09330-00021 

      Fig 30: Removing Crankshaft Pulley Set Bolt With SST
      G05638203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST 09950-50013 (09951-05010, 09952-05010, 09953-05010, 09954-05011) 

      Fig 31: Removing Crankshaft Pulley Set Bolt With SST
      G05153133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. DISCONNECT WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and disconnect the bracket.
      Fig 32: Locating Wire Harness Clamp Bracket Bolts
      G05153134Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE CRANKSHAFT TIMING GEAR KEY 
    1. Using a screwdriver, remove the timing gear key from the crankshaft.
      Fig 33: Identifying Timing Gear Key
      G05151169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove the 28 bolts and nut shown in the illustration.
      Fig 34: Locating Timing Chain Cover Bolts
      G05153135Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver as shown in the illustration.
      NOTE: Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      HINT:

      Tape the screwdriver tip before use.

      Fig 35: Prying Between Timing Chain Cover And Cylinder Head
      G05153136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the oil pump gasket from the cylinder block.
      Fig 36: Identifying Oil Pump Gasket
      G05153137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the O-ring from the oil pan.
      Fig 37: Identifying Oil Pump O-Ring
      G05153138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE WATER INLET PIPE 
    1. Remove the water inlet pipe.
    2. Remove the 2 O-rings from the water inlet pipe.
      Fig 38: Identifying O-Rings From Water Inlet Pipe
      G05153139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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