Drive Pinion: Installation
- Adjust backlash and tooth contact of the hypoid gear set. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>FRONT DIFFERENTIAL>ADJUSTMENT .
- Install a new O-ring to converter case.NOTE: Apply CVTF to the O-rings.
- Apply liquid gasket to the mating surface of the drive pinion retainer as shown in the figure, and temporarily install the drive pinion retainer.NOTE:
- Before applying liquid gasket, degrease the old liquid gasket seal surface of the drive pinion retainer and converter case.
- Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1215B or equivalent
- Tighten the bolt using the ST.
Preparation tool:
ST: SOCKET (E20) (18270KA020)
Tightening torque:
43 N.m (4.4 kgf-m, 31.7 ft-lb)
(A) M10 x 54 (B) M10 x 45 (C) M10 x 33 - Install the forward clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>FORWARD CLUTCH>INSTALLATION .
- Install the reverse brake. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REVERSE BRAKE>INSTALLATION .
- Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY PULLEY AND SECONDARY PULLEY>INSTALLATION .
- Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REDUCTION DRIVE GEAR>INSTALLATION .
- Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION CASE>INSTALLATION .
- Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>OIL PAN>INSTALLATION .
- Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>EXTENSION CASE>INSTALLATION .
- Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>ELECTRIC FLUID PUMP>INSTALLATION .
- Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION ASSEMBLY>INSTALLATION .