Reverse Brake: Installation
- Select a washer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>FORWARD CLUTCH>ADJUSTMENT .
- Install the selected washer to the reverse brake housing.
- Install the thrust bearing to the reverse brake housing.NOTE: Make sure to install in the right direction.
- Install the internal gear to the reverse brake housing.
- Install a new O-ring to drive pinion retainer.NOTE: Apply CVTF to the O-rings.
- Install the reverse brake and internal gear as a unit to the drive pinion retainer.NOTE: Slowly rotate the input shaft by hand to engage the internal gear and pinion gear of planetary carrier.
Tightening torque:
37 N.m (3.8 kgf-m, 27.3 ft-lb)
- Install a new O-ring to the lubrication pipe.NOTE: Apply CVTF to the O-rings.
- Install the lubrication pipe and oil guide.
Tightening torque:
16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Install the manual valve body and separator plate.NOTE: Apply CVTF to the bolt.
Tightening torque:
9 N.m (0.9 kgf-m, 6.6 ft-lb)
- Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY PULLEY AND SECONDARY PULLEY>INSTALLATION .
- Select shims for pulley alignment. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY PULLEY AND SECONDARY PULLEY>ADJUSTMENT .
- Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REDUCTION DRIVE GEAR>INSTALLATION .
- Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION CASE>INSTALLATION .
- Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>OIL PAN>INSTALLATION .
- Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>EXTENSION CASE>INSTALLATION .
- Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>ELECTRIC FLUID PUMP>INSTALLATION .
- Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION ASSEMBLY>INSTALLATION .