Forward Clutch: Installation
- Install the thrust bearing to the converter case.NOTE: Make sure to install in the right direction.
- Install new seal rings to the input shaft and forward clutch drum.NOTE: Apply CVTF to the seal rings.
- Install the forward clutch.
- Install the sun gear.NOTE: Face the end face of the sun gear to the reverse brake side as shown in the figure.
- Install the thrust bearing to the sun gear.NOTE: Make sure to install in the right direction.
- Install the planetary carrier.
- Install the thrust bearing.NOTE: Make sure to install in the right direction.
- Select a washer. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>FORWARD CLUTCH>ADJUSTMENT .
- Install the reverse brake. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REVERSE BRAKE>INSTALLATION .
- Install the primary pulley, secondary pulley and variator chain. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY PULLEY AND SECONDARY PULLEY>INSTALLATION .
- Install the reduction drive gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REDUCTION DRIVE GEAR>INSTALLATION .
- Install the transmission case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION CASE>INSTALLATION .
- Install the transmission control device. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION CONTROL DEVICE>INSTALLATION .
- Install the oil strainer and oil pan. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>OIL PAN>INSTALLATION .
- Install the reduction driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>REDUCTION DRIVEN GEAR>INSTALLATION .
- Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PARKING PAWL>INSTALLATION .
- Install the transfer driven gear. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSFER DRIVEN GEAR>INSTALLATION .
- Install the transfer clutch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSFER CLUTCH>INSTALLATION .
- Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>EXTENSION CASE>INSTALLATION .
- Install the electric oil pump. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>ELECTRIC FLUID PUMP>INSTALLATION .
- Install the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>INHIBITOR SWITCH>INSTALLATION .
- Install the secondary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>SECONDARY SPEED SENSOR>INSTALLATION .
- Install the primary speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>PRIMARY SPEED SENSOR>INSTALLATION .
- Install the turbine speed sensor. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TURBINE SPEED SENSOR>INSTALLATION .
- Install the transmission harness. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION HARNESS>INSTALLATION .
- Install the control valve body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>CONTROL VALVE BODY>INSTALLATION .
- Install the air breather hose. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>AIR BREATHER HOSE>INSTALLATION .
- Install the transmission body. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION ASSEMBLY>INSTALLATION .