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Home >> Subaru >> 2021 >> Outback Base >> Repair and Diagnosis >> Drivelines & Axles >> Axle Shafts, Propeller Shaft & Hubs >> Front Drive Shaft >> Installation

Front Drive Shaft: Installation

NOTE: When the front drive shaft is removed using the ST, install the caliper body. Ref. to BRAKE>FRONT DISC BRAKE ASSEMBLY>INSTALLATION .
  1. Replace with a new differential side retainer oil seal.

    TR580 model: 

    Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>DIFFERENTIAL SIDE RETAINER OIL SEAL>REPLACEMENT .

    TR690 model: 

    Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>DIFFERENTIAL SIDE RETAINER OIL SEAL>REPLACEMENT .

  2. Replace the circlip with a new part.
  3. Apply differential gear oil to the differential side retainer oil seal lip and front drive shaft insertion section.
  4. Set the ST to differential side retainer.

    Preparation tool: 

    ST: OIL SEAL PROTECTOR (28399SA010)

    G13949941Courtesy of SUBARU OF AMERICA, INC.
  5. Insert the front drive shaft spline section into transmission and remove the ST (OIL SEAL PROTECTOR).
    NOTE: Remove it before inserting the front drive shaft completely.
  6. Insert the front drive shaft completely.
  7. Insert the front drive shaft into the front hub unit bearing.
    CAUTION:
    • Be careful not to damage the spline portion of the front drive shaft.
    • Be careful not to damage the front hub unit bearing.
    • Be careful not to damage the boot of the ball joint.
  8. Install the front axle housing to the arm COMPL front.
    CAUTION:
    • Be careful not to damage the boot of the ball joint.
    • Before tightening, make sure the bottom surface of front axle housing and stepped section of ball joint COMPL are in contact.

    Tightening torque: 

    50 N.m (5.1 kgf-m, 36.9 ft-lb)

    G13949942Courtesy of SUBARU OF AMERICA, INC.
  9. Install the brake hose bracket.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.3 ft-lb)

  10. Install the front exhaust pipe. (LH side) (H4DO model) Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION .
  11. Install the center exhaust pipe (rear). (LH side) (H4DOTC model) Ref. to CENTER EXHAUST PIPE (REAR) .
  12. Install the crossmember support rear RH. (RH side) Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
  13. Fill differential gear oil.

    TR580 model: 

    Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>DIFFERENTIAL GEAR OIL>REPLACEMENT .

    TR690 model: 

    Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>DIFFERENTIAL GEAR OIL>REPLACEMENT .

  14. While depressing the brake pedal, install the axle nut.
    CAUTION: Be sure to use a new axle nut.

    Tightening torque: 

    220 N.m (22.4 kgf-m, 162.3 ft-lb)

  15. Crimp the axle nut.
    G13949943Courtesy of SUBARU OF AMERICA, INC.
  16. Install the front wheels. Ref. to WHEEL AND TIRE SYSTEM>TIRE AND WHEEL>INSTALLATION .
  17. Connect the ground terminal to battery sensor. (LH side) (H4DO model) Ref. to REPAIR CONTENTS>NOTE>BATTERY .
  18. Perform the following adjustments using Subaru Select Monitor.