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Low and Reverse Brake: Installation

WARNING: This page is about a different car, the 2003 Subaru Outback, 2003 Subaru Legacy, and 2003 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the low and reverse piston without tilting.
    NOTE: Be careful not to damage the lip seal.
    Fig 1: Installing Low & Reverse Piston Without Tilting
    G02876139Courtesy of SUBARU OF AMERICA, INC.
  2. Install return spring.
    Fig 2: Installing Return Spring
    G02876140Courtesy of SUBARU OF AMERICA, INC.
  3. Install spring retainer.
    Fig 3: Installing Spring Retainer
    G02876141Courtesy of SUBARU OF AMERICA, INC.
  4. Install the one-way clutch inner race. < Ref. to INSTALLATION , One-way Clutch.>
  5. Install thrust needle bearing.
    NOTE: Place transmission case with the front facing up.
  6. Installation of the low & reverse brake:

    Install dish plate, driven plates, drive plates, and a retaining plate, and secure with a snap ring.

    NOTE: Pay attention to the orientation of the dish plate.
    Fig 4: Installing Dish Plate
    G02876142Courtesy of SUBARU OF AMERICA, INC.
  7. Apply compressed air intermittently to check for operation.
    Fig 5: Applying Compressed Air Intermittently
    G02876143Courtesy of SUBARU OF AMERICA, INC.
  8. Check the clearance and select retaining plate.

    < Ref. to INSPECTION , Low and Reverse Brake.>

  9. Install 2-4 brake piston, retainer and return spring to transmission case. < Ref. to INSTALLATION , 2-4 Brake.>
  10. Install planetary gear and low clutch assembly to transmission case.

    Install carefully while rotating the low clutch and planetary gear assembly slowly paying special attention not to damage the seal ring. < Ref. to INSTALLATION , Planetary Gear and Low Clutch.>

  11. Install the high clutch assembly. < Ref. to INSTALLATION , High Clutch and Reverse Clutch.>
  12. Install the oil pump housing assembly. < Ref. to INSTALLATION , Oil Pump.>
  13. Install the control assembly and oil pan. < Ref. to INSTALLATION , Control Valve Body.>
  14. Install the torque converter clutch case assembly to the transmission case assembly. < Ref. to INSTALLATION , Torque Converter Clutch Case.>
  15. Install reduction driven gear.

    < Ref. to INSTALLATION , Reduction Driven Gear.>

  16. Install reduction drive gear. < Ref. to INSTALLATION , Reduction Drive Gear.>
  17. Install the center differential carrier. (VTD model) < Ref. to INSTALLATION , Center Differential Carrier.>
  18. Install the extension case and rear vehicle speed sensor to the transmission case. < Ref. to INSTALLATION , Extension Case.>
  19. Insert inhibitor switch and transmission connector into stay.
    Fig 6: Inserting Inhibitor Switch & Transmission Connector Into Stay
    G02876144Courtesy of SUBARU OF AMERICA, INC.
  20. Install air breather hose. < Ref. to INSTALLATION , Air Breather Hose.>
  21. Install the oil cooler pipes. < Ref. to INSTALLATION , ATF Cooler Pipe and Hose.>
  22. Install the oil charger pipe with O-ring. < Ref. to INSTALLATION , Oil Charger Pipe.>
  23. Insert the input shaft while turning lightly by hand. At this time, not to damage the bushing.
    1. Normal protrusion A:  50 - 55 mm (1.97 - 2.17 in)
    Fig 7: Inserting Input Shaft
    G02876145Courtesy of SUBARU OF AMERICA, INC.
  24. Install the torque converter clutch assembly.

    < Ref. to INSTALLATION , Torque Converter Clutch Assembly.>

  25. Install the transmission assembly to the vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly.>
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