LEMON Manuals: Even more car manuals for everyone
Home >> Nissan-Datsun >> 2004 >> Sentra SE-R >> Repair and Diagnosis >> External Pages >> Different car >> Section 1911 (Engine Mechanical (2AZ-FE)) >> Engine Assembly >> Removal

Engine Assembly: Removal

WARNING: This page is about a different car, the 2006 Scion tC. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCHARGE FUEL SYSTEM (See  REMOVAL  ) 
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  3. REMOVE BATTERY 
    1. Loosen the 2 nuts and remove the battery clamp.
  4. REMOVE BATTERY TRAY 
  5. REMOVE FRONT WHEEL 
  6. REMOVE ENGINE UNDER COVER RH 
  7. REMOVE ENGINE UNDER COVER LH 
  8. REMOVE FRONT FENDER APRON SEAL RH (See  REMOVAL  ) 
  9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (see  REMOVAL  ) 
  10. DRAIN ENGINE COOLANT (See  COOLANT  ) 
  11. DRAIN AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle) (See  REMOVAL  ) 
  12. DRAIN TRANSAXLE OIL (for Manual Transaxle) (See  REMOVAL  ) 
  13. DISCONNECT RADIATOR HOSE INLET 
  14. DISCONNECT RADIATOR HOSE OUTLET 
  15. DISCONNECT NO. 1 OIL COOLER INLET TUBE (for Automatic Transaxle) 
  16. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE (for Automatic Transaxle) 
  17. REMOVE RADIATOR ASSEMBLY (See  REMOVAL  ) 
  18. REMOVE AIR CLEANER ASSEMBLY 
    1. Remove the air cleaner cap and element (see REMOVAL ).
    2. Remove the clamp of the engine wire.
    3. Remove the 3 bolts from the air cleaner case.
    4. Disconnect the air cleaner case from the No. 1 air cleaner inlet.
    Fig 1: Removing 3 Bolts From Air Cleaner Case
    G04221640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE BATTERY CARRIER 
    1. Disconnect the clamp of the engine wire.
    2. Remove the 4 bolts and battery carrier.
  20. DISCONNECT FUEL MAIN TUBE (See  REMOVAL  ) 
    Fig 2: Removing 4 Bolts And Battery Carrier
    G04221641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT UNION TO CONNECTOR TUBE HOSE 
    1. Disconnect the union to connector tube hose from the booster vacuum tube.
    Fig 3: Disconnecting Union To Connector Tube Hose From Booster Vacuum Tube
    G04221642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT HEATER WATER INLET HOSE 
    1. Disconnect the heater water inlet hose from the booster vacuum tube.
    Fig 4: Disconnecting Heater Water Inlet Hose From Booster Vacuum Tube
    G04221643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. DISCONNECT HEATER WATER OUTLET HOSE 
    1. Disconnect the heater water outlet hose from the air conditioner tube.
  24. REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle) (See  REMOVAL  ) 
  25. REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle) (See REMOVAL  ) 
  26. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY (for Manual Transaxle) (See  REMOVAL  ) 
  27. REMOVE FAN AND GENERATOR V BELT (See  REMOVAL  ) 
  28. REMOVE GENERATOR ASSEMBLY (See  REMOVAL  ) 
  29. REMOVE COOLER COMPRESSOR ASSEMBLY 

    HINT:

    Disconnect the compressor together with the low-pressure and high-pressure hoses, then secure it to the vehicle side using rope.

    Fig 5: Disconnecting Compressor Together With Low-Pressure And High-Pressure Hoses
    G04221644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY (See  REMOVAL  ) 
  31. DISCONNECT ENGINE WIRE 
    1. Disconnect the engine wire from the ECM and junction block.
    2. Pull out the engine wire.
    3. Remove the engine room relay block cover.
    4. Remove the 2 claws and 2 connectors, and push the engine wire harness up.
      Fig 6: Removing 2 Claws And 2 Connectors, And Pushing Engine Wire Harness Up
      G04221645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the 2 clamps of the engine wire.
      Fig 7: Removing 2 Clamps Of Engine Wire
      G04221646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the nut from the battery positive (+) terminal to disconnect the engine wire.
      Fig 8: Removing Nut From Battery Positive Terminal To Disconnecting Engine Wire
      G04221647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the bolt and ground cable.
  32. REMOVE FRONT EXHAUST PIPE ASSEMBLY (See  REMOVAL  ) 
  33. REMOVE COLUMN HOLE COVER SILENCER SHEET (See  REMOVAL  ) 
  34. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See  REMOVAL  ) 
  35. REMOVE FRONT AXLE HUB NUT (See  REMOVAL  ) 
  36. DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH (See  REMOVAL  ) 
    Fig 9: Removing Bolt And Ground Cable
    G04221648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH (See  REMOVAL  ) 
  38. DISCONNECT FRONT SPEED SENSOR LH (See  REMOVAL  ) 
  39. DISCONNECT FRONT SPEED SENSOR RH (See  REMOVAL  ) 
  40. SEPARATE TIE ROD END LH SUB-ASSEMBLY (See  REMOVAL  ) 
  41. REMOVE TIE ROD END RH SUB-ASSEMBLY (See  REMOVAL  ) 
  42. SEPARATE FRONT NO. 1 SUSPENSION ARM SUBASSEMBLY LOWER LH (See  REMOVAL  ) 
  43. SEPARATE FRONT NO. 1 SUSPENSION ARM SUBASSEMBLY LOWER RH (See  REMOVAL  ) 
  44. REMOVE FRONT AXLE HUB LH SUB-ASSEMBLY (See  REMOVAL  ) 
  45. REMOVE FRONT AXLE HUB RH SUB-ASSEMBLY (See  REMOVAL  ) 
  46. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. Disconnect the No. 1 pump hose.
      Fig 10: Disconnecting No. 1 Pump Hose
      G04221649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the return tube.
    3. Set the engine lifter.
      Fig 11: Disconnecting Return Tube
      G04221650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts, 2 nuts and engine mounting insulator RH.
      Fig 12: Removing 2 Bolts, 2 Nuts And Engine Mounting Insulator RH
      G04221651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the through bolt, nut and engine mounting insulator LH.
      Fig 13: Removing Through Bolt, Nut And Engine Mounting Insulator LH
      G04221652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 8 bolts and front suspension member brace rear RH and LH.
      Fig 14: Removing 8 Bolts And Front Suspension Member Brace Rear RH And LH
      G04221653Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 2 bolts and 2 nuts shown in the illustration.
    8. Carefully remove the engine with transaxle from the vehicle.
      Fig 15: Removing Front Suspension Member 2 Bolts And 2 Nuts
      G04221654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Install the No. 1 and No. 2 engine hangers with the bolts as shown in the illustration.

      Parts No. 

      Item Part No.
      No. 1 Engine hanger 12281-28010
      No. 2 Engine hanger 12282-28010
      Bolt 91512-61020

      Torque: 38 N.m (387 kgf.cm, 28 ft. lbf) 

    10. Attach the sling device and the engine with the chain block.
  47. REMOVE VANE PUMP ASSEMBLY 
    Fig 16: Installing No. 1 And No. 2 Engine Hangers With Bolts
    G04221655Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY WITH CENTER MEMBER 
    1. Remove the through bolt, nut and engine mounting insulator FR from the engine mounting bracket FR.
      Fig 17: Removing Through Bolt, Nut And Engine Mounting Insulator FR From Engine Mounting Bracket FR
      G04221656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the through bolt and engine mounting insulator RR from the engine mounting bracket RR.
    3. Separate the engine and transaxle assembly from the suspension crossmember and the engine mounting member.
  49. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See  REMOVAL  ) 
    Fig 18: Removing Front Drive Shaft Assembly
    G04221657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (See  REMOVAL  ) 
  51. REMOVE STARTER ASSEMBLY (See  REMOVAL  ) 
  52. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (See  REMOVAL  ) 
  53. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY (for Automatic Transaxle) 
  54. REMOVE DRIVE PLATE SUB-ASSEMBLY (for Automatic Transaxle) 
    1. Using SST, hold the crankshaft.

      SST 09213-54015 (91651-60855), 09330-00021 

      Fig 19: Holding Crankshaft Using SST
      G04221658Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 bolts, rear spacer, drive plate and front spacer.
  55. REMOVE MANUAL TRANSAXLE ASSEMBLY (See  REMOVAL  ) 
  56. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle) (See  REMOVAL  ) 
  57. REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle) (See  REMOVAL  ) 
    Fig 20: Removing 8 Bolts, Rear Spacer, Drive Plate And Front Spacer
    G04221659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle) 
    1. Using SST, hold the crankshaft.

      SST 09213-54015 (91651-60855), 09330-00021 

      Fig 21: Holding Crankshaft Using SST
      G04221660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 8 bolts and flywheel.
    Fig 22: Removing 8 Bolts And Flywheel
    G04221661Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE DRIVE SHAFT BEARING BRACKET 
    1. Remove the 3 bolts and drive shaft bearing bracket.
    Fig 23: Removing 3 Bolts And Drive Shaft Bearing Bracket
    G04221662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE OIL DIPSTICK 
  61. REMOVE OIL DIPSTICK GUIDE (See  REMOVAL   ) 
  62. REMOVE MANIFOLD STAY (See  REMOVAL   ) 
  63. REMOVE NO. 2 MANIFOLD STAY (See  REMOVAL   ) 
  64. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (See  REMOVAL   ) 
  65. REMOVE EXHAUST MANIFOLD CONVERTER SUBASSEMBLY (See  REMOVAL   ) 
  66. REMOVE WATER INLET (See  REMOVAL  ) 
  67. REMOVE THERMOSTAT 
  68. REMOVE NO. 1 WATER BY-PASS PIPE 
    1. Remove the bolt, 2 nuts and water by-pass pipe.
    2. Remove the gasket from the cylinder block.
  69. REMOVE INTAKE MANIFOLD ASSEMBLY (See  REMOVAL  ) 
  70. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR (See  REMOVAL  ) 
  71. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY (See  REMOVAL   ) 
  72. REMOVE IGNITION COIL ASSEMBLY (See  REMOVAL  ) 
  73. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY (See  REMOVAL  ) 
  74. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (See  ON-VEHICLE INSPECTION  ) 
    Fig 24: Removing Bolt, 2 Nuts And Water By-Pass Pipe
    G04221663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  75. REMOVE KNOCK SENSOR (See  REMOVAL  ) 
  76. REMOVE RADIO SETTING CONDENSER 
    1. Remove the bolt and condenser.
  77. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY 
  78. REMOVE ENGINE COOLANT TEMPERATURE SENSOR (See  REMOVAL  ) 
  79. REPLACE PARTIAL ENGINE ASSEMBLY 
    Fig 25: Removing Bolt And Condenser
    G04221664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals