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Rear Differential Assembly: Notes

WARNING: This page is about a different car, the 2025 Mazda CX-5. However, it is still accessible from the selected car via links, so may be relevant.

Special Service Tool (SST) 

49 D028 203
Support block
G16328768Courtesy of MAZDA MOTORS CORP.
49 W034 201
Dust boot installer
G16328769Courtesy of MAZDA MOTORS CORP.
49 L027 006
Serrate socket
G16328770Courtesy of MAZDA MOTORS CORP.
49 L027 007
Hex socket
G16328771Courtesy of MAZDA MOTORS CORP.
49 F401 331
Bearing installer body
G16328772Courtesy of MAZDA MOTORS CORP.
49 G030 338
Attachment E
G16328773Courtesy of MAZDA MOTORS CORP.
49 M005 797
Oil seal installer
G16328774Courtesy of MAZDA MOTORS CORP.
49 L025 002
Bearing installer
G16328775Courtesy of MAZDA MOTORS CORP.
49 F027 007
Attachment ø 72
G16328776Courtesy of MAZDA MOTORS CORP.
49 B032 335A
Oil seal installer
G16328777Courtesy of MAZDA MOTORS CORP.
49 V001 525
Bearing installer
G16328778Courtesy of MAZDA MOTORS CORP.
49 JP01 002
Holder side bearing
G16328779Courtesy of MAZDA MOTORS CORP.

Replacement Part 

Bearing outer race
Quantity: 2
Location of use: Bearing
Spacer
Quantity: 1
Location of use: Drive pinion
Collapsible spacer
Quantity: 1
Location of use: Drive pinion
Locknut
Quantity: 1
Location of use: Drive pinion
Oil seal (side gear)
Quantity: 2
Location of use: Side gear
Oil seal (Coupling component)
Quantity: 1
Location of use: Coupling component

Oil and Chemical Type 

Rear differential oil
Type: MAZDA LONG LIFE HYPOID GEAR OIL SG1
Sealant
Type: TB1217C or equivalent
WARNING:
  • The engine stand is equipped with a self-lock mechanism, however, if the rear differential is in a tilted condition, the self-lock mechanism could become inoperative. If the rear differential unexpectedly rotates it could cause injury, therefore do not maintain the rear differential in a tilted condition. When turning the rear differential, grasp the rotation handle firmly.
CAUTION:
  • Clean away the old sealant before applying the new sealant.
  • Install the rear cover before the applied sealant starts to harden.
  • Allow the sealant to set at least 30 minutes after installation before filling the differential with the specified oil.
  1. Assemble in the order indicated in the table.
Fig 1: Rear Differential Assembly Components Location With Torque Specification
G15630855Courtesy of MAZDA MOTORS CORP.
REAR DIFFERENTIAL ASSEMBLY COMPONENT OPERATIONS

Component No. Refer to
1 Gear case
2 Side bearing (See Side Bearing Assembly Note .)
3 Thrust washer (See Thrust washer Assembly Note .)
4 Side gear
5 Thrust washer
6 Pinion gear
7 Pinion shaft
8 Pin
9 Ring gear (See Ring Gear Assembly Note .)
10 Differential carrier
11 Bearing outer race (See Bearing Outer Race Assembly Note .)
12 Spacer (See Spacer, Bearing Inner Race Assembly Note .)
13 Bearing inner race (rear bearing) (See Spacer, Bearing Inner Race Assembly Note .)
14 Bearing inner race (front bearing) (See Spacer, Bearing Inner Race Assembly Note .)
15 Collapsible spacer
16 Drive pinion
17 Locknut (See Locknut Assembly Note .)
18 Adjusting shim (LH) (See Adjusting Shim Assembly Note .)
19 Spacer
20 Rear differential component
21 Adjusting shim (RH) (See Adjusting Shim Assembly Note .)
22 Rear cover (See Rear Cover Assembly Note .)
23 Differential oil temperature sensor
24 Oil seal (Side gear) (See Oil Seal (Side gear) Assembly Note .)
25 Oil seal (Coupling component) (See Oil Seal (Coupling component) Assembly Note .)