Engine Assembly, Intake Manifold, Exhaust Manifold: Installation

WARNING: This page is about a different car, the 2008 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL ENGINE COOLANT TEMPERATURE SENSOR
1. Using a 19 mm deep socket wrench, install the engine coolant temperature sensor and a new gasket.
  Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
  
  Fig 1: Identifying Engine Coolant Temperature Sensor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL KNOCK CONTROL SENSOR (See INSTALLATION )
INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY
1. Clean the threads of the oil pressure switch. Apply adhesive to 2 or 3 threads of the oil pressure switch.
  Adhesive: Part No. 08833-00080 THREE BOND 1344, LOCTITE 242 or equivalent
  
  Fig 2: Applying Adhesive On Threads Of Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a 24 mm deep socket wrench, install the oil pressure switch.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  NOTE: Do not start the engine within 1 hour after installation to prevent oil leaks.
  
  Fig 3: Identifying Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY (w/ Oil Cooler)
1. Clean the threads of the oil pressure switch. Apply adhesive to 2 or 3 threads of the oil pressure switch.
  Adhesive: Part No. 08833-00080 THREE BOND 1344, LOCTITE 242 or equivalent
  
  Fig 4: Applying Adhesive On Threads Of Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a 24 mm deep socket wrench, install the oil pressure switch.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 5: Identifying Oil Pressure Switch
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Do not start the engine within 1 hour after installation to prevent oil leaks.
INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY
1. Install the bolt and No. 1 vacuum switching valve.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 6: Identifying No. 1 Vacuum Switching Valve Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIO SETTING CONDENSER
1. Install the 2 bolts and 2 radio setting condensers.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
  
  Fig 7: Identifying Radio Setting Condensers Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 ENGINE MOUNTING BRACKET FRONT LH
1. Install the No. 1 engine mounting bracket front LH with the 6 bolts.
  Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)
  
  Fig 8: Identifying No. 1 Engine Mounting Bracket Front LH Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WATER PUMP PULLEY (See INSTALLATION )
INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
1. Install the No. 2 idler pulley sub-assembly and cover plate with the bolt.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 9: Identifying No. 2 Idler Pulley Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 TIMING GEAR COVER
1. Install the No. 2 timing gear cover with the 2 bolts.
  Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
  
  Fig 10: Identifying No. 2 Timing Gear Cover Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
1. Temporarily install the V-ribbed belt tensioner with the 5 bolts.
  HINT:
  
  Each bolt length is as follows:
  1. 70 mm (2.76 in.)
  2. 33 mm (1.30 in.)
2. Install the V-ribbed belt tensioner by tightening the bolt 1 and bolt 2.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 11: Identifying V-Ribbed Belt Tensioner Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Tighten the other bolts.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
INSTALL ENGINE MOUNTING BRACKET RR
1. Install the engine mounting bracket RR with the 3 bolts.
  Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf)
  
  Fig 12: Identifying Engine Mounting Bracket RR Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOUNTING BRACKET RH
1. Install the engine mounting bracket RH with the 3 bolts.
  Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)
  
  Fig 13: Identifying Engine Mounting Bracket RH Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
1. Install a new gasket.
  
  Fig 14: Identifying Exhaust Manifold Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold sub-assembly LH with the 6 nuts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 15: Identifying Exhaust Manifold Sub-Assembly LH Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
1. Install the No. 2 insulator with the 3 bolts.
  Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf)
  
  Fig 16: Identifying No. 2 Exhaust Manifold Heat Insulator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 MANIFOLD STAY
1. Install the No. 2 manifold stay with the bolt and nut.
  Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
  
  Fig 17: Identifying No. 2 Manifold Stay Bolt & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL LEVEL GAUGE GUIDE SUB-ASSEMBLY
1. Install 2 new O-rings to the oil level gauge guide.
2. Apply a light coat of engine oil to the O-rings.
3. Push in the oil level gauge guide end into the guide hole.
4. Install the oil level gauge guide No. 1 with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
5. Install the oil level gauge guide No. 2 with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 18: Identifying Oil Level Gauge Guide No. 1 & No. 2 Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the oil level gauge.
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
1. Install a new gasket.
  
  Fig 19: Identifying Exhaust Manifold Sub-Assembly RH Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold sub-assembly RH with the 6 nuts.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
  
  Fig 20: Identifying Exhaust Manifold Sub-Assembly RH Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL INTAKE MANIFOLD

NOTE: DO NOT apply oil to the bolts listed below.

TIGHTENING PARTS TABLE

Tightening Parts	Torque Nm (kgfcm, ft.*lbf)	QTY
Intake Manifold and Cylinder Head Sub-assembly RH	21 (214, 15)	3
Intake Manifold and Cylinder Head Sub-assembly LH	21 (214, 15)	3

Set a new gasket on each cylinder head.
NOTE:
- Align the port holes of the gasket and cylinder head.
  
  Fig 21: Identifying Port Holes Of Gasket & Cylinder Head
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Make sure that the gasket is installed in the correct direction.
Set the intake manifold on the cylinder heads.
Install and tighten the 6 bolts and 4 nuts uniformly in several steps.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

INSTALL NO. 2 ENGINE MOUNTING STAY RH
1. Install the No. 2 mounting stay RH with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
INSTALL IGNITION COIL ASSEMBLY
1. Install the 6 ignition coil assemblies with the 6 bolts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

INSTALL INTAKE AIR SURGE TANK ASSEMBLY

NOTE: DO NOT apply oil to the bolts listed below.

TIGHTENING PARTS TABLE

Tightening Parts	Torque Nm (kgfcm, ft.*lbf)	QTY
Surge Tank and Intake Manifold	18 (184, 13)	4
No. 1 Surge Tank Stay and Cylinder Head Cover	21 (214, 15)	1
No. 1 Surge Tank Stay and Surge Tank	21 (214, 15)	1
Throttle Body Bracket and Cylinder Head Cover	21 (214, 15)	1
Throttle Body Bracket and Surge Tank	21 (214, 15)	1

Install a new gasket to the intake air surge tank.
Using a 5 mm hexagon socket wrench, install the 4 bolts and 2 nuts.
Torque: Bolt

18 N*m (184 kgf*cm, 13 ft.*lbf)

Nut

16 N*m (163 kgf*cm, 12 ft.*lbf)

Fig 22: Identifying Intake Air Surge Tank Bolts & Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the throttle body bracket, No. 1 surge tank stay and 4 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
Connect the No. 1 ventilation hose.
Install the clamp and connect the throttle with motor body assembly connector.
Connect the vapor feed hose.
Connect the 2 water by-pass hoses to the throttle with motor body assembly.

Fig 24: Identifying Water By-Pass Hoses
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET
1. Install the 2 bolts and exhaust pipe support bracket.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
SECURE ENGINE STAND
INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (See INSTALLATION )
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 2WD)
HINT:

See INSTALLATION .
INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for 4WD)
HINT:

See INSTALLATION .
INSTALL TRANSFER STIFFENER PLATE RH (for 4WD) (See INSTALLATION )
INSTALL MANIFOLD STAY
1. Install the bolt, nut, and manifold stay.
  Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
INSTALL ENGINE MOUNTING BRACKET FRONT (See INSTALLATION )
INSTALL STARTER ASSEMBLY (See INSTALLATION )
INSTALL ENGINE WIRE
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) (See INSTALLATION )
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) (See INSTALLATION )
INSTALL FRONT FRAME ASSEMBLY
1. Install the engine mounting insulators RH and LH with the 2 nuts.
  Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf)
  
  Fig 25: Identifying Engine Mounting Insulators RH & LH Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the engine mounting insulator FR with the bolt.
  Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)
  
  Fig 26: Identifying Engine Mounting Insulator FR Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the engine mounting insulator RR with the 2 bolts.
  Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf)
  
  Fig 27: Identifying Engine Mounting Insulator RR Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the connector and clamp.
  
  Fig 28: Identifying Connector & Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 2 clamps.
  
  Fig 29: Identifying Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL POWER STEERING LINK (for 4WD)
HINT:

See INSTALLATION .
INSTALL FRONT STABILIZER BAR (for 4WD)
HINT:

See INSTALLATION .
INSTALL VANE PUMP ASSEMBLY
1. Install the vane pump with the 2 bolts and nut.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 30: Identifying Vane Pump Bolts & Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 3 pressure feed tube clamp bolts.
  Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
3. Connect the power steering oil pressure switch connector.
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
1. Set the engine assembly with transaxle on the engine lifter.
2. Install the engine assembly to the vehicle.
3. Install the frame side rail plates RH and LH with the 6 bolts and 2 nuts.
  Torque:
  
  A
  
  85 N*m (867 kgf cm, 63 ft.*lbf)
  
  B
  
  32 N*m (329 kgf*cm, 24 ft.*lbf)
  
  Fig 31: Identifying Frame Side Rail Plates RH & LH Bolts With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the front suspension member brace rear RH and LH with the 6 bolts and 2 nuts.
  Torque:
  
  A
  
  85 N*m (867 kgf*cm, 63 ft.*lbf)
  
  B
  
  32 N*m (329 kgf*cm, 24 ft.*lbf)
  
  Fig 32: Identifying Front Suspension Member Brace Rear RH & LH Bolts With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOLER COMPRESSOR ASSEMBLY
1. Temporarily install the cooler compressor with the 4 bolts.
2. Install the compressor with the 4 bolts by tightening the bolts.
  Torque: 25 N*m (250 kgf*cm, 18 ft.*lbf)
  
  Fig 33: Identifying Cooler Compressor Bolts Tightening Sequence
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 2 connector clamps.
INSTALL GENERATOR ASSEMBLY (See INSTALLATION )
CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH (w/ Air Suspension)
1. Install the nut and connect the height control sensor.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
  
  Fig 34: Identifying Height Control Sensor Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT RH (w/ Air Suspension)
HINT:

Use the same procedures described for the LH side.
INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (See INSTALLATION )
INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET
1. Install the No. 1 exhaust pipe support bracket with the bolt.
  Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
INSTALL FRONT AXLE ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT AXLE ASSEMBLY RH
HINT:

Use the same procedures described for the LH side.
INSTALL FRONT SUSPENSION LOWER NO. 1 ARM LH (See INSTALLATION )
INSTALL FRONT SUSPENSION LOWER NO. 1 ARM RH
HINT:

Use the same procedures described for the LH side.
INSTALL TIE ROD ASSEMBLY LH (See INSTALLATION )
INSTALL TIE ROD ASSEMBLY RH
HINT:

Use the same procedures described for the LH side.
INSTALL FRONT SPEED SENSOR LH (See INSTALLATION )
INSTALL FRONT SPEED SENSOR RH
HINT:

Use the same procedures described for the LH side.
INSTALL FRONT AXLE HUB NUT LH (See INSTALLATION )
INSTALL FRONT AXLE HUB NUT RH
HINT:

Use the same procedures described for the LH side.
INSTALL FRONT STABILIZER LINK ASSEMBLY LH (See INSTALLATION )
INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:

Use the same procedures described for the LH side.
INSTALL EXHAUST PIPE ASSEMBLY FRONT (See INSTALLATION )
INSTALL NO. 3 EXHAUST PIPE SUB-ASSEMBLY FRONT (See INSTALLATION )
INSTALL OXYGEN SENSOR (See INSTALLATION )
INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) (See INSTALLATION )
FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD) (See INSTALLATION )
CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
1. Connect the No. 1 oil reservoir to pump hose.
  
  Fig 35: Identifying No. 1 Oil Reservoir Pump Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT RETURN TUBE SUB-ASSEMBLY
1. Connect the return tube sub-assembly.
  
  Fig 36: Identifying Return Tube Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Take care not to damage the hose protector.
CONNECT FUEL TUBE SUB-ASSEMBLY
1. Push in the fuel tube connector to the fuel pipe until the connector makes a "click" sound.
  
  Fig 37: Pushing In Fuel Tube Connector To Fuel Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Check for damage or contamination on the connected part of the pipe.
  - Check if the pipe and the connector are securely connected by trying to pull them apart.
2. Install the No. 1 fuel pipe clamp.
  
  Fig 38: Identifying No. 1 Fuel Pipe Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
1. Connect the control cable to the control cable clamp.
  
  Fig 39: Identifying Control Cable & Control Cable Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission control cable assembly to the control shaft lever with the nut.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
  
  Fig 40: Identifying Control Shaft Lever Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the transmission control cable assembly to the bracket with a new clip.
  
  Fig 41: Identifying Transmission Control Cable Assembly Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT ENGINE WIRE
1. Install the bolt and ground cable.
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
  
  Fig 42: Identifying Engine Wire Ground Cable Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt and 2 clamps to the body.
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
  
  Fig 43: Identifying Body Bolt & Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the wire to the engine room junction block. Then, install it with the nut.
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
  
  Fig 44: Identifying Engine Room J/B
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the engine wire to the body with the 2 nuts.
  Torque: 8.4 N*m (85 kgf*cm, 74 in.*lbf)
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See INSTALLATION )
INSTALL JUNCTION BLOCK COVER
CONNECT HEATER INLET WATER HOSE
1. Connect the heater inlet water hose.
CONNECT HEATER OUTLET WATER HOSE
1. Connect the heater outlet water hose.
  
  Fig 45: Identifying Heater Outlet Water Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OIL COOLER INLET HOSE
1. Install the clamp and connect the oil cooler inlet hose.
CONNECT OIL COOLER OUTLET HOSE
1. Install the clamp and connect the oil cooler outlet hose.
  
  Fig 46: Identifying Oil Cooler Outlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR HOSE INLET
1. Install the clamp and connect the radiator hose inlet.
  
  Fig 47: Identifying Radiator Hose Inlet Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR HOSE OUTLET
1. Install the clamp and connect the radiator hose outlet.
  
  Fig 48: Identifying Radiator Hose Outlet Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT UNION TO CHECK VALVE HOSE
1. Install the clamp and connect the check valve hose.
CONNECT NO. 1 FUEL VAPOR FEED HOSE
1. Install the clamp and connect the No. 1 fuel vapor feed hose.
  
  Fig 49: Identifying No. 1 Fuel Vapor Feed Hose Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY
1. Temporarily install the engine moving control rod with the 3 bolts.
  
  Fig 50: Identifying Engine Moving Control Rod Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. First install the bolts A, and then the remaining bolt B.
  Torque: 38 N*m (388 kgf*cm, 28 ft.*lbf)
INSTALL NO. 2 ENGINE MOUNTING STAY RH
1. Temporarily install the No. 2 engine mounting stay RH with the bolt.
  Torque: 38 N*m (388 kgf*cm, 28 ft.*lbf)
  
  Fig 51: Identifying No. 2 Engine Mounting Stay RH Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tighten the 2 nuts.
  Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf)
INSTALL AIR CLEANER BRACKET
1. Remove the 2 bolts and air cleaner bracket.
  Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
  
  Fig 52: Identifying Air Cleaner Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY
1. Install the intake air resonator with the bolt and clip.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 53: Identifying Intake Air Resonator Bolt & Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BATTERY
1. Install the battery and battery tray.
2. Install the battery clamp with the bolt and nut.
  Torque:
  
  Bolt
  
  9.0 N*m (92 kgf*cm, 80 in.*lbf)
  
  Nut
  
  3.5 N*m (36 kgf*cm, 31 in.*lbf)
INSTALL NO. 1 AIR CLEANER INLET
1. Install the No. 1 air cleaner inlet with the bolt.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 54: Identifying No. 1 Air Cleaner Inlet Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CLEANER CASE SUB-ASSEMBLY
1. Install the air cleaner case with the 3 bolts.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
  
  Fig 55: Identifying Air Cleaner Case Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the vacuum hose.
INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See INSTALLATION )
INSTALL NO. 2 AIR CLEANER INLET
1. Install the No. 2 air cleaner inlet with the 2 clamps and 2 bolts.
  Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)
  
  Fig 56: Identifying No. 2 Air Cleaner Inlet Clamps & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL V-RIBBED BELT (See INSTALLATION )
INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY (See INSTALLATION )
INSTALL WINDSHIELD WIPER LINK ASSEMBLY
HINT:

See INSTALLATION .
INSTALL FRONT WHEELS
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
ADD ENGINE OIL
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 6.4 N*m (65 kgf*cm, 56 in.*lbf)
ADD ENGINE COOLANT (See ON-VEHICLE INSPECTION )
ADD AUTOMATIC TRANSAXLE FLUID
CHECK AUTOMATIC TRANSAXLE FLUID (See ON-VEHICLE INSPECTION )
ADD POWER STEERING FLUID
BLEED POWER STEERING FLUID (See BLEEDING )
CHECK FOR FUEL LEAKS (See ON-VEHICLE INSPECTION )
CHECK FOR ENGINE OIL LEAKS
CHECK FOR ENGINE COOLANT LEAKS (See ON-VEHICLE INSPECTION )
CHECK FOR EXHAUST GAS LEAKS
CHECK SHIFT LEVER POSITION (See ADJUSTMENT )
CHECK AND ADJUST FRONT WHEEL ALIGNMENT
HINT:

See ADJUSTMENT .
CHECK IGNITION TIMING (See ON-VEHICLE INSPECTION )
CHECK ENGINE IDLE SPEED (See ON-VEHICLE INSPECTION )
CHECK CO/HC (See ON-VEHICLE INSPECTION )
CHECK FUNCTION OF THROTTLE BODY (See ON-VEHICLE INSPECTION )
INSTALL FRONT FENDER APRON SEAL RH
INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
INSTALL NO. 2 ENGINE UNDER COVER (w/ No. 2 Engine Under Cover)
INSTALL NO. 1 ENGINE UNDER COVER
INSTALL ENGINE UNDER COVER ASSEMBLY (w/ Engine Under Cover Assembly)
INSTALL V-BANK COVER SUB-ASSEMBLY
1. Fit the 3 retainers and install the V-bank cover.
  
  Fig 58: Identifying V-Bank Cover Retainers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM COVER SIDE
1. Install the engine room cover side with the 4 clips.
  
  Fig 59: Identifying Engine Room Cover Side Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL COOL AIR INTAKE DUCT SEAL
1. Install the intake duct seal with the 4 clips.
  
  Fig 60: Identifying Cool Air Intake Duct Seal Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CHECK ABS SPEED SENSOR SIGNAL
HINT:

See TEST MODE PROCEDURE .
PERFORM INITIALIZATION
1. Perform initialization procedure (See INITIALIZATION ).
  HINT:
  
  Some systems need initialization after reconnecting the cable to the negative battery terminal.