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Section 251 (3.0L Engine (Service Information)): Installation

WARNING: This page is about a different car, the 2017 RAM ProMaster 3500, 2017 RAM ProMaster 2500, and 2017 RAM ProMaster 1500. However, it is still accessible from the selected car via links, so may be relevant.
GC0162180Courtesy of CHRYSLER GROUP, LLC
  1. Carefully install the engine (1) and transmission into vehicle.
  2. Align and install the left engine mount (1). Refer to INSULATOR, ENGINE MOUNT, LEFT .
  3. Align and install the right engine mount (1). Refer to INSULATOR, ENGINE MOUNT, RIGHT, INSTALLATION .
  4. Detach chains (3) and remove the engine hoist (2).
    GC0161767Courtesy of CHRYSLER GROUP, LLC
  5. Remove bolts (1) and the (special tool #2015900090, Bracket, Engine Lift) (2).
  6. Install the front bumper reinforcement. Refer to INSTALLATION .
  7. Install the fresh air inlet. Refer to INLET, FRESH AIR, INSTALLATION .
  8. Install the cowl panel cover. Refer to COVER, COWL PANEL, INSTALLATION .
    GC0161835Courtesy of CHRYSLER GROUP, LLC
  9. Install the fuel line support bracket. Tighten bolts to 10 N.m (89 in. lbs.).
    GC0162184Courtesy of CHRYSLER GROUP, LLC
  10. Install the fuel lines (2, 3) onto bracket. Tighten nuts (1) to 10 N.m (89 in. lbs.).
  11. Connect the fuel supply line (3).
  12. Connect the fuel return line (2).
    GC0161818Courtesy of CHRYSLER GROUP, LLC
  13. Using a new gasket, install the Selective Catalytic Reduction Catalyst to Diesel Particulate Filter (DPF). Tighten nuts to 24 N.m (18 ft. lbs.).
  14. Install the rear mount. Refer to INSULATOR, ENGINE MOUNT, RIGHT, INSTALLATION .
    GC0161799Courtesy of CHRYSLER GROUP, LLC
  15. Install bolt (1) securing the power steering line (2) to engine and tighten to 20 N.m (177 in. lbs.).
    GC0162191Courtesy of CHRYSLER GROUP, LLC
  16. Install the power steering return line to pump (2) and securely tighten clamp.
  17. Using new sealing washers (4) install the power steering supply line to pump (2). Tighten banjo bolt to 40 N.m (30 ft. lbs.).
  18. Install the right and left driveline half shafts. Refer to INSTALLATION .
    GC0160379Courtesy of CHRYSLER GROUP, LLC
  19. Install the A/C compressor. Tighten bolts (2) to 25 N.m (18 ft. lbs.).
  20. Install the A/C compressor belt. Refer to BELT, SERPENTINE, INSTALLATION .
  21. Remove the support and lower the vehicle.
  22. Install the pressurized coolant bottle. Refer to BOTTLE, PRESSURIZED COOLANT, INSTALLATION .
    GC0162079Courtesy of CHRYSLER GROUP, LLC
  23. Install the coolant hoses (2) to the heater core and securely tighten the clamps (2).
  24. Connect the brake booster vacuum hose.
    GC0161796Courtesy of CHRYSLER GROUP, LLC
  25. Connect both exhaust gas temperature sensor wire harness connectors (1, 2).
  26. Connect the O2 sensor wire harness connector (3).
  27. Connect the vacuum line to turbocharger.
  28. Install the transmission control unit. Refer to CONTROL UNIT, INSTALLATION .
  29. Install the Powertrain Control Module (PCM). Refer to MODULE, POWERTRAIN CONTROL (PCM), INSTALLATION .
    GC0162169Courtesy of CHRYSLER GROUP, LLC
  30. Install the turbocharger inlet tube (2) to turbocharger and securely tighten the clamp (1).
    GC0161921Courtesy of CHRYSLER GROUP, LLC
  31. Install the CCV heater (1) to turbocharger air inlet hose and engage clamp (2).
  32. Install the air cleaner body. Refer to INSTALLATION .
  33. Install the Charge Air Cooler (CAC) hoses. Refer to COOLER AND HOSES, CHARGE AIR, INSTALLATION .
  34. Install the condenser. Refer to CONDENSER, A/C, INSTALLATION .
  35. Install the radiator. Refer to RADIATOR, ENGINE COOLING, INSTALLATION .
  36. Install the radiator crossmember. Refer to CROSSMEMBER, RADIATOR, INSTALLATION .
  37. Install a NEW  oil filter. Fill the engine crankcase with the proper oil to the correct level. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS .
  38. Fill the cooling system. Refer to STANDARD PROCEDURE .
  39. Connect the negative battery cable.
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