Sensor-Fuel Level Sending Unit: Installation

Fig 1: Fuel Tank Mounting

Courtesy of DAIMLERCHRYSLER CORP.

1. Install fuel level sending unit onto module.
2. If fuel tank is to be replaced, install fuel pump module into tank (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL PUMP MODULE - INSTALLATION) .
3. Position fuel tank to hydraulic jack.
4. Raise tank until positioned to body.
5. Install and tighten bolts (1, 2, and 3). See Figure. Refer to Torque Specifications.
6. Remove hydraulic jack.
   Fig 2: Fuel Lines - Rear

   Courtesy of DAIMLERCHRYSLER CORP.
7. Position rubber fill hose (2) to tank fitting (3). Tighten clamp (4). See Figure.
8. Connect fuel vent connectors (1) and (5) at rear of tank (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
   Fig 3: Fuel Lines - Front

   Courtesy of DAIMLERCHRYSLER CORP.
9. Connect fuel line connectors (1) and (2) at front of tank (3) See Figure.(Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .
   Fig 4: Fuel Pump Module Pigtail Harness

   Courtesy of DAIMLERCHRYSLER CORP.
10. Connect pump module electrical pigtail connector (1) to body wiring harness connector (2). See Figure.
11. Lower vehicle.
12. Fill fuel tank with fuel.
13. Start engine and check for fuel leaks near top of pump module.