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Home >> GMC >> 2002 >> Jimmy 2D Utility, Part Time, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 894 (Transfer Case - STEYR (Unit Repair)) >> Repair Instructions >> Transfer Case Assemble >> Differential Carrier Assembly

Differential Carrier Assembly

WARNING: This page is about a different car, the 2003 Pontiac Montana, 2003 Pontiac Aztek, 2003 Oldsmobile Silhouette, 2003 Chevrolet Venture, and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the needle bearings (4 and 6) and washer (5) to the gear (3), if required.
  2. Install the pin (9), gear (3), and washers (1, 2, 7, and 8) to the differential carrier, if required.
  3. Install the ring (10) to the carrier, if required.
  4. Install the side gears (2), pinion gears (3), and washers (1 and 4) to the carrier, if required.
    Fig 1: Installing Side Gears, Pinion Gears, And Washers
    G01365593Courtesy of GENERAL MOTORS CORP.
  5. Install the shaft (1) and roll pin (2) to the carrier, if required.
    Fig 2: Installing Shaft And Roll Pin
    G01365594Courtesy of GENERAL MOTORS CORP.

    Important: 

    A comma is to be considered a decimal point.

    Fig 3: Determining Driveshaft Has A Plus, Minus, Or Zero Value
    G01365595Courtesy of GENERAL MOTORS CORP.
  6. Determine if the driveshaft has a plus, minus, or zero value (1) etched onto the end of the gear. If the driveshaft has a plus, minus, or zero value etched onto the gear end, refer to EXTENSION HOUSING ASSEMBLY AND SHIM SELECTION - PROCEDURE A .
  7. Determine if the driveshaft has a four-digit measured value (1) etched onto the end of the gear.
Fig 4: Determining Driveshaft Has A Four-Digit Measured Value
G01365596Courtesy of GENERAL MOTORS CORP.

If the driveshaft has a four-digit number etched onto the gear end, refer to EXTENSION HOUSING ASSEMBLY AND SHIM SELECTION - PROCEDURE B .