Automatic Transmission Assembly: Installation

1. Install the torque converter clutch onto the automatic transmission.
2. Using calipers and a straight edge, measure dimension A, between the engine and the end surface of the drive plate, shown in the illustration.

   Standard: 

   A = 21.2 mm (0.835 in.) 

   Fig 1: Identifying Dimension Between Engine And End Surface Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using calipers and a straight edge, measure dimension B shown in the illustration. Check that B is greater than A.

   Standard: 

   B = A+1.0 mm (0.0394 in.) or more 

   Fig 2: Identifying Dimension B

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1. Install the automatic transmission onto the engine with the 9 bolts.

   Torque: 

   71 N*m (720 kgf*cm, 53 ft.*lbf) for bolt A 

   37 N*m (380 kgf*cm, 27 ft.*lbf) for bolt B 

   Fig 3: Identifying Automatic Transmission Bolts

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2. Install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install the black bolt and then the other 5 bolts.

   Fig 4: Identifying Crankshaft Bolts

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1. Install the flywheel housing side cover onto the cylinder block.

Fig 5: Identifying wheel Housing Side Cover

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1. Connect the 3 indicator switch connectors.
2. Connect the 2 speed sensor connectors.
3. Connect the transmission wire connector.
4. Connect the park/neutral position switch connector.

1. Install the engine mounting insulator rear onto the automatic transmission with the 4 bolts.

   Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf) 

   Fig 6: Identifying Rear No. 1 Engine Mounting Insulator Bolts

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1. Install the No. 3 frame crossmember sub-assembly with the 4 bolts and 4 nuts.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

   Fig 7: Identifying No. 3 Frame Crossmember Sub-Assembly Bolts

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2. Install the No. 3 frame crossmember sub-assembly with the 4 bolts.

   Torque: 19 N*m (189 kgf*cm, 14 ft.*lbf) 

1. Install the front suspension member bracket LH with the 4 bolts.

   Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

   Fig 8: Identifying Front Suspension Member Bracket LH Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front suspension member bracket RH with the 4 bolts.

   Torque: 33 N*m (336 kgf*cm, 24 ft.*lbf) 

   Fig 9: Identifying Front Suspension Member Bracket RH Bolts

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1. Install the transmission control cable bracket with the 2 bolts.

   Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf) 

   Fig 10: Identifying Transmission Control Cable Bolts And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the transmission control cable with the nut.

   Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf) 

1. Provisionally install the No. 1 oil cooler outlet tube.
2. Provisionally install the No. 1 oil cooler outlet tube.
3. Install the 2 clamps and 2 bolts.

   Torque: 

   14 N*m (138 kgf*cm, 10 ft.*lbf) for bolt A 

   5.5 N*m (56 kgf*cm, 49 in.*lbf) for bolt B 

   Fig 11: Identifying Clamps And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST, tighten the No. 1 oil cooler outlet tube.

   SST 09023-12701 

   Torque: 

   34 N*m (350 kgf*cm, 25 ft.*lbf) for use without SST 

   30 N*m (306 kgf*cm, 22 ft.*lbf) for use with SST 

   HINT:

   • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
   • This torque value is effective when SST is parallel to the torque wrench.
5. Using SST, tighten the No. 1 oil cooler inlet tube.

   SST 09023-12701 

   Torque: 

   34 N*m (350 kgf*cm, 25 ft.*lbf) for use without SST 

   30 N*m (306 kgf*cm, 22 ft.*lbf) for use with SST 

   HINT:

   • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
   • This torque value is effective when SST is parallel to the torque wrench.
     Fig 12: Identifying No. 1 Oil Cooler Outlet And Inlet Tube

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install No. 2 manifold stay with the 3 bolts.

   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

   Fig 13: Identifying No. 2 Manifold Stay Bolts

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1. Install the manifold stay with the 3 bolts.

   Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

   Fig 14: Identifying Manifold Stay Bolts

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1. Install the propeller shaft heat insulator with the 2 bolts.

   Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) 

   Fig 15: Identifying Propeller Shaft Heat Insulator Bolts

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1. Install the transfer shift lever onto the shift lever retainer.
2. Using needle-nose pliers, install the snap ring.
   Fig 16: Identifying Snap Ring

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1. Install the shift lever boot with the 4 screws.
Fig 17: Identifying Shift Lever Boot Screws
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(See INSTALLATION  )

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

(See INITIALIZATION  )

(See ADJUSTMENT  )