LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> Land Cruiser >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Automatic Transmission Assembly >> Removal

Automatic Transmission Assembly: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE REAR FENDER SPLASH SHIELD SUBASSEMBLY LH  (See REMOVAL )
  3. REMOVE REAR FENDER SPLASH SHIELD SUBASSEMBLY RH  (See REMOVAL )
  4. REMOVE NO. 2 ENGINE UNDER COVER 
    1. Remove the 6 bolts and under cover.
      Fig 1: Locating No. 2 Engine Under Cover Bolts
      G05629206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE NO. 1 ENGINE UNDER COVER 
    1. Remove the 6 bolts and under cover.
      Fig 2: Locating No. 1 Engine Under Cover Bolts
      G05629207Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE OIL PAN PROTECTOR ASSEMBLY 
    1. Remove the 4 bolts and oil pan protector.
  7. DRAIN AUTOMATIC TRANSMISSION FLUID  (See REMOVAL  )
  8. REMOVE UPPER RADIATOR SUPPORT SEAL 
  9. DRAIN ENGINE COOLANT  (See REPLACEMENT )
    Fig 3: Locating Oil Pan Protector Bolts
    G05629208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY 
    1. Remove the clip and pin, and disconnect the gear shifting rod from the transmission control shaft lever RH.
  11. REMOVE FRONT PROPELLER SHAFT ASSEMBLY 
    1. Remove the front propeller shaft (See REMOVAL ).
  12. REMOVE PROPELLER SHAFT ASSEMBLY 
    1. Remove the propeller shaft (See REMOVAL ).
      Fig 4: Locating Pin
      G05629209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE TAILPIPE ASSEMBLY  (See REMOVAL )
  14. REMOVE CENTER EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  15. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  16. REMOVE FRONT EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  17. REMOVE NO. 1 MANIFOLD STAY  (See REMOVAL )
  18. REMOVE NO. 2 MANIFOLD STAY  (See REMOVAL )
  19. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE  (See REMOVAL )
  20. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR  (See REMOVAL )
  21. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH  (See REMOVAL )
  22. REMOVE STARTER COVER  (See REMOVAL )
  23. REMOVE STARTER ASSEMBLY  (See DISASSEMBLY )
  24. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Remove the flywheel housing side cover.
      Fig 5: Removing Flywheel Housing Side Cover
      G05629210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.
      Fig 6: Locating Crankshaft Pulley Bolt
      G05629211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.
      Fig 7: Supporting Automatic Transmission Assembly
      G05629212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE NO. 2 FRAME CROSSMEMBER SUBASSEMBLY 
    1. Remove the engine mounting hole cover.
      Fig 8: Identifying Engine Mounting Hole Cover
      G05629213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts of the rear engine mounting insulator.
      Fig 9: Locating Rear Engine Mounting Insulator Bolts
      G05629214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 nuts, 4 bolts and frame crossmember.
      Fig 10: Locating Frame Crossmember Nuts And Bolts
      G05629215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR 
    1. Remove the 2 bolts and engine mounting heat insulator.
    2. Remove the 4 bolts and rear engine mounting insulator from the transmission.
      Fig 11: Locating Rear Engine Mounting Insulator Bolts
      G05629216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. DISCONNECT WIRE HARNESS AND CONNECTOR 
    1. Remove the bolt and disconnect the ground cable.
      Fig 12: Locating Ground Cable Bolt
      G05629217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tilt the transmission downward.
      NOTE: Make sure the cooling fan does not contact the fan shroud.
    3. Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 3 transfer control side connectors.
      Fig 13: Tilting Transmission Downward
      G05629218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 14: Disconnecting Park/Neutral Position Switch Connector, Transmission Wire Connectors, Speed Sensor Connectors
      G05629219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Detach the claw, press down the lever, and then disconnect the transmission wire connector.

    4. Disconnect the 4 connector clamps and 6 harness clamps.
    5. Remove the bolt and disconnect the wire harness.
  29. DISCONNECT NO. 2 WATER BY-PASS PIPE
    1. Remove the bolt and disconnect the 2 water bypass hoses from the transmission oil cooler. Then separate the by-pass pipe from the automatic transmission.
      NOTE: Use a container to catch any coolant which flows out of the water by-pass hoses.
      Fig 15: Locating Water Bypass Hoses And Bolt
      G05629220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. DISCONNECT TRANSMISSION OIL COOLER HOSE 
    1. Disconnect the 2 transmission oil cooler hoses from the transmission oil thermostat.
      Fig 16: Locating Transmission Oil Cooler Hoses
      G05629221Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Remove the 10 bolts and transmission.
      NOTE: Do not use excess force to pry off the transmission assembly.
      Fig 17: Locating Automatic Transmission Assembly Bolts
      G05629222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE TRANSMISSION OIL COOLER ASSEMBLY 
    1. Remove the 3 bolts and transmission oil cooler with transmission oil thermostat.
    2. Separate the transmission oil cooler from the transmission oil thermostat.
    3. Remove the 4 O-rings.
      Fig 18: Locating Transmission Oil Cooler Bolts With Transmission Oil Thermostat
      G05629223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. DISCONNECT BREATHER PLUG HOSE 
    1. Disconnect the 2 breather plug hoses from the harness clamp bracket.
      Fig 19: Locating Breather Plug Hoses Harness Clamp Bracket
      G05629224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE TRANSFER ASSEMBLY 
    1. Detach the 3 breather hose clamps from the automatic transmission breather tube.
      Fig 20: Locating Breather Hose Clamps
      G05629225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the clamp of the ground cable from the transfer case lower protector.
    3. Remove the 7 bolts and transfer case lower protector.
      Fig 21: Locating Transfer Case Lower Protector Bolts
      G05629226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 8 bolts and transfer.
  35. REMOVE HARNESS CLAMP BRACKET 
    1. Remove the 5 bolts and 5 brackets.
  36. REMOVE TORQUE CONVERTER ASSEMBLY 
  37. INSPECT TORQUE CONVERTER ASSEMBLY 
    1. Inspect the torque converter clutch (See TORQUE CONVERTER CLUTCH AND DRIVE PLATE  ).
      Fig 22: Locating Transfer Assembly Bolts
      G05629227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals