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Front Shock Absorber: Installation

  1. INSTALL FRONT SHOCK ABSORBER BUSH 
    1. Using SST and a press, install a new absorber bush.

      SST 09710-22021 (09710-01071, 09710-01081) 

      Fig 1: Pressing Absorber Bush
      G04964567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT COIL SPRING LH 
    1. Using SST, compress the front coil spring LH.

      SST 09727-30021 (09727-00010, 09727-00031), 09727-00060 

      NOTE: Do not use an impact wrench. It will damage the SST.
      Fig 2: Compressing Front Coil Spring
      G04964570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the front coil spring LH to the shock absorber assembly front LH.

      HINT:

      Fit the lower end of the front coil spring LH into the gap of the spring lower seat.

  3. INSTALL FRONT SHOCK ABSORBER CUSHION RETAINER 
  4. INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY LH 
  5. INSTALL FRONT SHOCK ABSORBER CUSHION NO. 1 
  6. INSTALL FRONT SHOCK ABSORBER CUSHION RETAINER 
  7. INSTALL FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT 
    1. Align the suspension support sub-assembly and the absorber bush as shown in the illustration.
      Fig 3: Aligning Suspension Support Sub-Assembly And Absorber Bush
      G04964571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the new lock nut.

      Torque: 25 N*m (260 kgf*cm, 18 ft.*lbf) 

      NOTE: Do not use an impact wrench. It will damage the shock absorber rod.
    3. Release the coil spring while checking the position of the suspension support.
  8. TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING (w/o REAR) 
    1. Install the coil spring on the body as the lower end of the coil spring faces rear side of the vehicle.
      Fig 4: Installing Coil Spring On Body
      G04964572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 nuts on the upper side of the front shock absorber with coil spring.

      Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf) 

      Fig 5: Locating Nuts On Upper Side Of Front Shock Absorber
      G04964560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily tighten the bolt, the nut and the washer as shown in the illustration.
      Fig 6: Locating Washer, Bolt And Nut
      G04964559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING (w/ REAS) 
    1. Install the coil spring on the body as the lower end of the coil spring faces rear side of the vehicle.
      Fig 7: Installing Coil Spring On Body
      G04964575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 nuts on the upper side of the front shock absorber with coil spring.

      Torque: 64 N*m (650 kgf*cm, 47 ft.*lbf) 

      Fig 8: Locating Nuts On Upper Side Of Front Shock Absorber
      G04964560Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Temporarily tighten the bolt, the nut and the washer as shown in the illustration.
      Fig 9: Locating Washer, Bolt And Nut
      G04964559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the bolt.

      Torque: 29 N*m (300 kgf*cm, 21 ft.*lbf) 

      NOTE: Be sure to fit the detents attached to the bracket into a hole on the frame side.
      Fig 10: Locating Bracket Bolt
      G04964562Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. As shown in the illustration, tighten the nut of clearance to standard value.

      Clearance: 1 mm (0.04 in.) 

      Torque: Reference torque 25 N*m (260 kgf*cm, 18 ft.*lbf) 

      Fig 11: Locating Nut Clearance
      G04964579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL STABILIZER BAR FRONT 
  11. INSTALL FRONT STABILIZER BRACKET NO. 2 LH  (See INSTALLATION  )
  12. INSTALL FRONT STABILIZER BRACKET NO. 1 RH  (See INSTALLATION  )
  13. INSTALL FRONT STABILIZER LINK ASSEMBLY LH 
    1. Connect the stabilizer link with the nut to the steering knuckle.

      Torque: 70 N*m (710 kgf*cm, 52 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

      Fig 12: Locating Stabilizer Link Nut
      G04964383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Install the RH side by the same procedures with the LH side.

  15. INSTALL FRONT DISC WHEEL 

    Torque: 112 N*m (1, 140 kgf*cm, 83 ft.*lbf) 

  16. STABILIZE SUSPENSION 
    1. Jack down the vehicle.
    2. Bounce the vehicle up and down several times to stabilize the suspension.
  17. FULLY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING 
    1. Fully tighten the nut.

      Torque: 135 N*m (1, 380 kgf*cm, 100 ft.*lbf) 

      Fig 13: Locating Shock Absorber Nut
      G04964559Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    HINT:

    (See FRONT WHEEL ALIGNMENT  )