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Rear Axle Beam: Installation

  1. TEMPORARILY TIGHTEN REAR AXLE BEAM ASSEMBLY 
    1. Support the rear axle beam with a jack. Insert a wooden block between the jack and the center of thee rear axle beam to prevent damage.
    2. Slowly raise the jack to install the rear axle beam on the vehicle. Insert the 2 bolts from the inner side of the vehicle and temporarily tighten them with the 2 nuts (1 nut and bolt each for the left and right sides).
      Fig 1: Installing Wooden Block
      G04474464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. TEMPORARILY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING 
    1. Install the left and right side rear shock absorber with coil spring (lower side) to the rear axle beam. Temporarily tighten the nuts.
      Fig 2: Tightening Nuts
      G04474465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH 
    1. Install the parking brake plate and the axle hub and bearing to the rear axle beam with the 4 bolts.

      Torque: 61 N*m (622 kgf*cm, 45 ft.*lbf) 

      Fig 3: Installing Rear Axle Hub & Bearing Assembly Bolts
      G04474466Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH 

    HINT:

    Use the same procedures for the RH side and LH side.

  5. CONNECT REAR NO. 4 BRAKE TUBE 
    1. Temporarily tighten the rear brake tube and flexible hose.
      NOTE:
      • Do not damage the rear brake tube or flexible hose.
      • Replace the rear brake tube and flexible hose with new parts if they are damaged.
    2. Install the rear brake tube to the rear axle beam and secure it with the clip.
      Fig 4: Identifying Rear Brake Tube
      G04474467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fully tighten the rear brake tube using SST.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      Fig 5: Tightening Rear Brake Tube
      G04474468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT REAR NO. 3 BRAKE TUBE 

    HINT:

    Use the same procedures as the rear No. 4 brake tube.

  7. INSTALL REAR STABILIZER BAR (See  REMOVAL  ) 
  8. INSTALL REAR AXLE BEAM DAMPER (See  REMOVAL  ) 
  9. CONNECT SKID CONTROL SENSOR WIRE 
    1. Install the skid control sensor wire and parking brake cable to the rear axle beam using the 2 bolts and clip.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) for bolt A 

      5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt B 

      NOTE: Do not twist the skid control sensor wire while installing it.
      Fig 6: Connecting Skid Control Sensor Wire
      G04474469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Use the same procedures for the RH side and LH side.

  10. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY (See  INSTALLATION  ) 
  11. INSTALL FRONT WHEEL 
    1. Install the rear wheel.

      Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  12. STABILIZE SUSPENSION 
    1. After jacking down the vehicle, bounce the vehicle up and down to stabilize the rear suspension.
  13. FULLY TIGHTEN REAR AXLE BEAM ASSEMBLY 
    1. Hold the nut and rotate the bolt to fully tighten the rear axle beam on the LH side.

      Torque: 85 N*m (867 kgf*cm, 63 ft.*lbf) 

      NOTE: Ensure the vehicle is lowered to the ground.

      HINT:

      Use the same procedures for the RH side and LH side.

      Fig 7: Tightening Rear Axle Beam Assembly
      G04474470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING 
    1. Install the rear shock absorber with coil spring (lower side) and tighten the nut.

      Torque: 80 N*m (816 kgf*cm, 59 ft.*lbf) 

      NOTE: Ensure the vehicle is lowered to the ground.

      HINT:

      Use the same procedures for the RH side and LH side.

      Fig 8: Tightening Rear Shock Absorber
      G04474471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL REAR SENSOR CONNECTING BRACKET (w/ HID Headlight System) 
    1. Install the sensor connecting bracket with the 2 nuts.
      Fig 9: Installing Rear Sensor Connecting Bracket
      G04474472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH (w/ HID Headlight System) 
    1. Install the height control sensor with the nut.
      Fig 10: Installing Height Control Sensor
      G04474473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL FLOOR PANEL SIDE PLATE LH 
    1. Install the floor panel side plate with the 3 bolts.
  18. INSTALL FLOOR PANEL SIDE PLATE RH 
    1. Install the floor panel side plate with the 3 bolts.
  19. Fig 11: Installing Floor Panel Side Plate
    G04474474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. BLEED BRAKE LINE 
    1. Bleed brake line (see BLEEDING ).
  21. INSPECT BRAKE FLUID 
  22. INSPECT REAR WHEEL ALIGNMENT 
    1. Inspect the rear wheel alignment (see REAR WHEEL ALIGNMENT ).
  23. PERFORM INITIALIZATION 
    1. Perform the initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  24. ADJUST HEADLIGHT AIM ONLY (See  ADJUSTMENT  ) 
  25. CHECK SPEED SENSOR SIGNAL 
    1. Check the speed sensor signal (see TERMINALS OF ECU ).