Fuel Tank: Installation

1. Install 7 new No. 2 fuel tank cushions to the fuel tank.
   Fig 1: Locating No. 2 Fuel Tank Cushions To Fuel Tank

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1. Install the fuel main tube support with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 2: Locating Fuel Main Tube Support With Bolt

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1. Install the fuel pump tube to the fuel main tube support.
   Fig 3: Locating Fuel Pump Tube

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1. Install the 4 clip nuts.
   Fig 4: Locating Clip Nuts

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2. Install the 2 fuel tank bands with the 2 pins.
   Fig 5: Installing Fuel Tank Bands With Pins

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3. Set the fuel tank assembly onto the transmission jack.
4. Raise the transmission jack.
   NOTE: Slowly raise the jack to prevent the fuel tank assembly from dropping.
5. Tighten the 2 set bolts of the fuel tank bands.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   Fig 6: Identifying Set Bolts Of Fuel Tank Bands

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6. Connect the fuel tank vent hose to the charcoal canister.
   1. Push the quick connector into the pipe and push up the retainer so that the claws engage.
      NOTE:

      • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
      • After connecting, check if the quick connector and the charcoal canister are securely connected by pulling on them.
      Fig 7: Connecting Fuel Tank Vent Hose To Charcoal Canister

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the fuel filler pipe.
   1. Install the fuel tube connector to the fuel filler pipe.
   2. Install the fuel filler pipe clamp.
      NOTE:

      • Before connecting the pipe, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
      • After connecting, check if the fuel filler pipe and the fuel tank are securely connected by pulling on them.
        Fig 8: Connecting Fuel Filler Pipe

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Install the 2 bolts to the fuel tank filler pipe support.

      Torque: 18 N*m (185 kgf*cm, 13 ft.*lbf) 

      Fig 9: Locating Fuel Tank Filler Pipe Support Bolts

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8. Connect the No. 1 fuel tube.
   1. Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
      NOTE:

      • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
      • After connecting, check if the fuel tube connector and the fuel tank are securely connected by pulling on them.
      Fig 10: Pushing Fuel Tube Connector Into Pipe

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the fuel pump tube.
   1. Push the fuel connector into the pipe and push up the retainer so that the claws engage.
      NOTE:

      • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.
      • After connecting, check if the fuel tube connector and the pipe are securely connected by pulling on them.
      Fig 11: Connecting Fuel Pump Tube

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 bolts and fuel tank protector lower center.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 12: Locating Fuel Tank Protector Lower Center Bolts

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1. Install the 2 rear stabilizer bar No. 1 brackets with the 4 bolts.

   Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf) 

   Fig 13: Locating Rear Stabilizer Bar No. 1 Brackets With 4 Bolts

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1. Install the No. 3 parking brake cable assembly with the bolt and nut.

   Torque: 

   Bolt 

   6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   Nut 

   8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Fig 14: Locating No. 3 Parking Brake Cable Assembly With Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the No. 2 parking brake cable assembly with the bolt and nut.

   Torque: 

   Bolt 

   6.0 N*m (61 kgf*cm, 53 in.*lbf) 

   Nut 

   8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   Fig 15: Locating No. 2 Parking Brake Cable Assembly With Bolt And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

See INSTALLATION .

1. Install the No. 1 floor under cover with the 6 grommets.
   Fig 16: Locating No. 1 Floor Under Cover With Grommets

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1. Install the No. 2 floor under cover with the 2 clips and 6 grommets.
   Fig 17: Locating No. 2 Floor Under Cover With Clips And Grommets

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1. Perform initialization procedure (See INITIALIZATION ).

   HINT:

   Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.