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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE 
    1. Install a new gasket to the fuel suction tube.
      Fig 1: Identifying Gasket To Fuel Suction Tube
      G05008907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel suction tube.
      NOTE:
      • Do not damage the fuel pump filter.
      • Be careful that the arm of the sender gauge does not bend.
        Fig 2: Identifying Fuel Suction Tube
        G05008906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL TANK VENT TUBE SET PLATE 
    1. Align the mark of the set plate with the fuel suction tube.
    2. Install the set plate with the 8 bolts.

      Torque: 5.9 N*m (60 kgf*cm, 52 in.*lbf) 

      Fig 3: Locating Set Plate With Bolts
      G05008933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY 
    1. Install the fuel pump tube with the tube joint clip.
      NOTE:
      • Check that there are no scratches or foreign objects on the connecting part.
      • Check that the fuel tube joint is inserted securely.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tube joint is pulled off.
      Fig 4: Installing Fuel Pump Tube With Tube Joint Clip
      G05008934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  5. INSPECT FOR FUEL LEAK  (See ON-VEHICLE INSPECTION  )
  6. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Connect the vapor pressure sensor connector (2).
    2. Connect the fuel pump connector (*1)
    3. Install the rear floor service hole cover with new butyl tape.
  7. INSTALL REAR SEAT CUSHION ASSEMBLY  (See INSTALLATION )
    Fig 5: Locating Fuel Pump Connector
    G05008903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. PERFORM INITIALIZATION 
    1. Perform initialization procedure (See INITIALIZATION ).

      HINT:

      Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.