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Fuel Tank: Installation

  1. INSTALL FUEL TANK CUSHION NO. 2 
    1. Install 7 new fuel tank cushions to the fuel tank.
  2. INSTALL FUEL MAIN TUBE SUPPORT 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  3. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY 
  4. INSTALL FUEL TANK VENT HOSE 
  5. INSTALL FUEL TANK ASSEMBLY 
    1. Install the 4 clip nuts.
      Fig 1: Installing Clip Nuts
      G04383634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 fuel tank bands with the 2 pins.
    3. Connect the fuel tank vent hose.
    4. Connect the fuel tank inlet pipe with the fuel filler pipe clamp.
    5. Tighten the set 2 bolts of the fuel tank bands.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

    6. Connect the fuel tube No. 1.
      1. Push the fuel tube connector into the pipe until the fuel tube connector makes a "click" sound.
        NOTE:
        • Check if there is any damage or foreign objects on the connected part.
        • After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.
        Fig 2: Pushing Fuel Tube Connector Into Pipe
        G04383635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the fuel pump tube.
      1. Push in the fuel tube connector to the pipe and push up the retainer so that the claws lock.
        NOTE:
        • Check if there is any damage or foreign objects on the connected part.
        • After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.
        Fig 3: Pushing In Fuel Tube Connector To Pipe And Pushing Up Retainer So Claws Lock
        G04383636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL TANK PROTECTOR LOWER CENTER 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  7. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  8. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  9. INSTALL CENTER EXHAUST PIPE ASSEMBLY 
    1. Install 2 new gaskets and the exhaust pipe with the 2 bolts and 4 new nuts.

      Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

  10. INSTALL FUEL SUCTION TUBE ASSEMBLY W/PUMP & GAGE 

    HINT:

    See INSTALLATION 

  11. INSTALL FUEL TANK VENT TUBE SET PLATE 

    HINT:

    See INSTALLATION 

  12. INSTALL FUEL PUMP TUBE SUB-ASSEMBLY 

    HINT:

    See INSTALLATION 

  13. ADD FUEL 
  14. CHECK FOR FUEL LEAKS 

    HINT:

    See ON-VEHICLE INSPECTION 

  15. CHECK FOR EXHAUST GAS LEAKS 
  16. INSTALL REAR FLOOR SERVICE HOLE COVER 

    HINT:

    See INSTALLATION 

  17. INSTALL REAR SEAT CUSHION ASSEMBLY 

    HINT:

    See REAR SEAT ASSEMBLY (FOR COUPE) , INSTALLATION

  18. INSTALL FLOOR PANEL BRACE REAR 

    HINT:

    See INSTALLATION