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Oil Pump: Installation

  1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL 
    1. Using SST, tap in a new oil seal until its surface is flush with the timing chain case edge.

      SST 09316-60011 (09316-00011) 

      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap on the oil seal at an angle.
      • Make sure that the oil seal edge does not stick out of the timing chain case.
    2. Apply MP grease to the oil seal lip.
      Fig 1: Installing Timing Gear Case Or Timing Chain Case Oil Seal
      G04377143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TIMING CHAIN OR BELT COVER SUBASSEMBLY 
    1. Apply seal packing in a continuous bead to the engine until as shown in Fig 2.
      Fig 2: Applying Seal Packing
      G04377144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: 

      Part No. 08826-00080 or equivalent 

      Seal width: 

      3.0 mm (0.118 in.) or more 

      NOTE:
      • Be sure to clean and degrease the contact surfaces, especially the areas indicated by * in Fig 2.
      • When the contact surfaces are wet, wipe off with an oil-free cloth before applying seal packing.
      • Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installation.
    2. Apply seal packing in a continuous bead to the timing chain cover as shown in Fig 3.
      Fig 3: Applying Seal Packing Continuous Bead To Timing Chain Cover
      G04377145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: 

      Part No. 08826-00080 or equivalent 

      Seal packing: 

      Part No. 08826-00100 or equivalent 

      NOTE:
      • When the contact surfaces are wet, wipe off with an oil-free cloth before applying seal packing.
      • Install the timing chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
      • Do not start the engine for at least 2 hours after installation.

      HINT:

      Apply seal packing referring to the table and illustration below.

      SEAL PACKING DIAMETER

        Seal packing diameter Application position from inside seal line
      Dashed line area 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Continuous line area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Alternate long and short dashed line area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.079 to 0.118 in.)
      Diagonal line area 6.0 mm (0.236 in.) or more 5.0 mm (0.197 in.)
    3. Install a new gasket.
      Fig 4: Installing Gasket
      G04377146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the oil pump's drive rotor spline and the crankshaft as shown in Fig 5. Install the spline and chain cover to the crankshaft.
      Fig 5: Aligning Oil Pump Drive Rotor Spline And Crankshaft
      G04377147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Loosely install the timing chain cover with the 23 bolts and 2 nuts, but do not tighten the bolts and nuts yet.
      Fig 6: Installing Timing Chain Cover With Bolts And Nuts
      G04377148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure that there is no oil on the bolt threads.

      HINT:

      Bolt length:

      • 40 mm (1.57 in.) for bolt A
      • 55 mm (2.17 in.) for bolt B
      • 25 mm (0.98 in.) for bolt C
    6. Fully tighten the bolts in this order: Areas 1 and Area 2.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    7. Fully tighten the bolts and nuts in this order: Areas 3.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    8. Fully tighten the bolts in this order: Areas 4.

      Torque: Bolt A 

      43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Bolts except A 

      21 N*m (214 kgf*cm, 15 ft.*lbf) 

  3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH (See step 52 under  REASSEMBLY  ) 
  4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH (See step 51 under  REASSEMBLY  ) 
  5. INSTALL OIL PIPE NO.2 (See step 58 under  REASSEMBLY  ) 
  6. INSTALL OIL PIPE NO.1 (See step 57 under  REASSEMBLY  ) 
  7. INSTALL IGNITION COIL ASSEMBLY (See step 18 under  INSTALLATION  ) 
  8. INSTALL INTAKE AIR SURGE TANK ASSEMBLY (See step 3 under  INSTALLATION  ) 
  9. INSTALL OIL PAN SUB-ASSEMBLY (See step 47 under  REASSEMBLY  ) 
  10. INSTALL OIL STRAINER SUB-ASSEMBLY (See step 48 under  REASSEMBLY  ) 
  11. INSTALL OIL PAN SUB-ASSEMBLY NO.2 (See step 49 under  REASSEMBLY  ) 
  12. INSTALL CRANKSHAFT PULLEY (See step 54 under  REASSEMBLY  ) 
  13. INSTALL WATER INLET HOUSING (See step 6 under  INSTALLATION  ) 
  14. INSTALL WATER PUMP PULLEY (See step 4 under  INSTALLATION  ) 
  15. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY (See step 8 under  INSTALLATION  ) 
  16. INSTALL IDLER PULLEY SUB-ASSEMBLY NO.2 (See step 6 under  INSTALLATION  ) 
  17. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (See step 14 under  REMOVAL  ) 
  18. INSTALL DRIVE PLATE & RING GEAR SUBASSEMBLY (See step 19 under  INSTALLATION  ) 
  19. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See step 11 under  INSTALLATION  ) 
  20. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See step 12 under  INSTALLATION  ) 
  21. INSTALL OIL LEVEL GAUGE GUIDE SUBASSEMBLY (See step 14 under  INSTALLATION  ) 
  22. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (See step 2 under  INSTALLATION  ) 
  23. INSTALL STARTER ASSEMBLY (See step 1 under  INSTALLATION  ) 
  24. INSTALL FRONT FRAME ASSEMBLY (See step 25 under  INSTALLATION  ) 
  25. INSTALL ENGINE WIRE 
  26. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE (See step 27 under  INSTALLATION  ) 
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