Automatic Transaxle Assembly: Installation

1. Aligning the matchmarks on the transmission case and torque converter clutch assembly, engage the splines of the input shaft and turbine runner.
   NOTE: Do not push on the torque converter when aligning the matchmarks.
   Fig 1: Engaging Splines Of Input Shaft And Turbine Runner

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the splines of the stator shaft and stator while turning the torque converter clutch assembly.

   HINT:

   Turn the torque converter clutch assembly approximately 180°.

   Fig 2: Engaging Splines Of Stator Shaft And Stator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Turn the torque converter clutch assembly and align the matchmarks on the torque converter clutch assembly and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch assembly.
   Fig 3: Engaging Key Of Oil Pump Drive Gear Into Slot On Torque Converter Clutch Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
   Fig 4: Measuring Dimension A

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using vernier calipers and a straight edge, measure the dimension "B" shown in Fig 5 and check that "B" is greater than "A" (measured in step (*1).

   Standard: 

   A + 1 mm (0.03937 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.
   Fig 5: MeasuringTorque Converter Dimension "B"

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle to the engine with the 10 bolts.
   Fig 6: Installing Automatic Transaxle To Engine With 10 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   43 N*m (438 kgf*cm, 32 ft.*lbf) 

2. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

   NOTE: First install the green colored bolt, and then the remaining 5 bolts.
   Fig 7: Identifying Torque Converter Clutch Mounting Bolts

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3. Install the exhaust pipe support bracket and flywheel housing under cover to the automatic transaxle with the 2 bolts.

   Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

   Fig 8: Installing Exhaust Pipe Support Bracket And Flywheel Housing Under Cover To Automatic Transaxle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

1. Temporarily install the oil cooler outlet tube No.1.
2. Temporarily install the oil cooler inlet tube No.1.
   Fig 9: Installing Engine Mounting Bracket Front To Automatic Transaxle With 3 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a wrench, tighten the oil cooler inlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

1. Using SST and a wrench, tighten the oil cooler outlet tube No.1.

   SST 09023-12701 

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   Fig 10: Installing Oil Cooler Outlet Tube No.1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it to the oil filler tube.
2. Install the oil filler tube to the automatic transaxle with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

3. Install the oil cooler tube clamp with the bolt.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

4. Connect the breather hose to the oil filter tube.
5. Install the ATF level gauge.
   Fig 11: Installing Transmission Oil Filler Tube Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the control cable bracket No.1 with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

   Fig 12: Installing Control Cable Bracket No.1 With 2 Bolts

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1. Connect the transmission wire connector.
   Fig 13: Connecting Connectors

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2. Connect the park/neutral position switch connector.
3. Connect the 2 transmission revolution sensor connectors.

1. Install the starter assembly with the 2 bolts (1).

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

2. Connect the connector (2).
3. Connect the starter wire with the nut (3).

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

   Fig 14: Installing Starter Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the wire harness with the bolt.

   Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf) 

   Fig 15: Connecting Wire Harness With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 4 clamps and 4 bolts.

   Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

2. Connect the wire harnesses to the clamps.
   Fig 16: Installing Wire Harness Clamp

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Fig 17: Installing Transmission Control Cable Bracket No.2 With Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control cable bracket No.2 with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See INSTALLATION )

HINT:

(See AUTOMATIC TRANSAXLE SYSTEM )

HINT:

Some system need initialization when disconnecting the cable from the negative battery terminal (See AUTOMATIC TRANSAXLE SYSTEM ).