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Air Conditioning Unit: Installation

  1. INSTALL A/C UNIT 
    1. Install the A/C unit with the 2 nuts.
    2. Fig 1: Installing A/C Unit
      G02641370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. w/ Rear duct:
    4. Install the rear duct.
    5. Install the drain hose.
  2. INSTALL BLOWER UNIT (See  INSTALLATION  ) 
  3. INSTALL PIPE GROMMETS 
  4. INSTALL INSTRUMENT PANEL AND REINFORCEMENT (See  INSTALLATION  ) 
  5. CONNECT LIQUID TUBE AND SUCTION TUBE 
    1. Connect both tubes.
    2. Install the 2 piping clamps.
      Fig 2: Connecting Liquid Tube And Suction Tube
      G02641371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After connection, check the fitting for claw of the piping clamp.
      Fig 3: Checking Fitting For Claw Of Piping Clamp
      G02641372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT WATER HOSES TO HEATER RADIATOR PIPE 
    1. Connect the 2 heater hoses.
    2. Push the water hose onto the heater radiator pipe as further as the grommet.
      Fig 4: Connecting Water Hoses To Heater Radiator Pipe
      G02641373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the hose clip in a position, as shown in Fig 5.
      Fig 5: Identifying Installation Position Of Hose Clip
      G02641374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using pliers, grip the claw of the hose clip and slide the hose clip.
  7. FILL WITH ENGINE COOLANT (See  REPLACEMENT  ) 
  8. CHARGE REFRIGERANT TO REFRIGERATION SYSTEM 
    1. Evacuate air from refrigeration system.
    2. Charge system with refrigerant and inspect for leakage of refrigerant.

      Specified amount: 500 +/- 50 g (17.64 +/- 1.76 oz.)