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Power Steering Gear: Installation

  1. Install grommet and bracket  .
    2. NOTE: Components in the following procedure are identified in the graphic, see Fig 1.
  2. Install PS gear assembly  :
    1. Install the PS gear assembly with the gear assembly set bolt.
      Fig 1: Identifying Step 2 Components
      G01026106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 165 N.m (1,700 kgf.cm, 123 ft.lbf) 

    2. Install the gear assembly set bolt, nut and washer.

      Torque: 130 N.m (1,330 kgf.cm, 96 ft.lbf) 

    3. Install the bolt and nut to the bracket.

      Torque: 165 N.m (1,700 kgf.cm, 123 ft.lbf) 

    3. NOTE:
    • Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
    • This torque value is effective in case that SST is parallel to a torque wrench.
    Fig 2: Installing Pressure Feed And Return Tubes
    G01026107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Using SST, connect pressure feed and return tubes  :

    SST 09023-38400

    Torque:

    1. Pressure feed tube: 41 N.m (420 kgf.cm, 30 ft.lbf) 
    2. Return tube: 45 N.m (460 kgf.cm, 33 ft.lbf) 
  4. CONNECT INTERMEDIATE SHAFT NO. 2. See  INSTALLATION  . 
  5. Connect RH and LH tie rod ends. See ()
  6. Install stabilizer bar  . See FRONT STABILIZER BAR .
    7. NOTE: Do it with the front of the vehicle jacked up.
  7. Position front wheel facing straight ahead  .
  8. Center spiral cable  . See INSTALLATION .
  9. Install steering wheel  .
    1. Align the matchmarks on the wheel and steering column main shaft.
    2. Temporarily tighten the wheel set nut.
    3. Connect the connector.
  10. Bleed power steering system. See  BLEEDING  . 
  11. Check steering wheel center point  .
  12. Torque steering wheel set nut  :

    Torque: 50 N.m (510 kgf.cm, 37 ft.lbf)  .

  13. Install steering wheel pad  . See INSTALLATION .
  14. Check front wheel alignment.  . See SPECIFICATIONS & PROCEDURES .
  15. Install the engine under cover with the 10 bolts. 

    Torque: 30 N.m (300 kgf.cm, 22 ft.lbf) 

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