Compressor And Magnetic Clutch: Reassembly

Reassembly is in the reverse order of disassembly (See  DISASSEMBLY  ). 

After Reassembly, Check Magnetic Clutch Clearance 

1. Set the dial indicator to the pressure plate of the magnetic clutch.
   Fig 1: Displaying Dial Indicator

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the magnetic clutch lead wire to the positive (+) terminal of the battery.
3. Check the clearance between the pressure plate and rotor when connecting the negative (-) terminal to the battery.

   Standard clearance: 

   0.5 +/- 0.15 mm (0.020 +/- 0.0059 in.) 

   If the clearance is not within the standard clearance, adjust the clearance using shims to obtain the standard clearance.

   Standard thickness: 

   1. 0.1 mm (0.004 in.) 
   2. 0.3 mm (0.012 in.) 
   3. 0.5 mm (0.020 in.)