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Compressor And Magnetic Clutch: Disassembly

  1. Remove Pressure Plate 
    1. Using SST and a socket wrench, remove the shaft bolt.
      1. SST 07112-76060
      2. Fig 1: Removing Shaft Bolt
        G01025249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Torque: 13.2 N.m (135 kgf.cm, 9 ft.lbf) 
    2. Install SST on the pressure palate.
      1. SST 07112-66040
        Fig 2: Installing SST On Pressure Plate
        G01025250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and socket wrench, remove the pressure plate.
      1. SST 07112-66040, 07112-76060,
        Fig 3: Removing Pressure Plate
        G01025251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the shims from the pressure palate.
      Fig 4: Removing Shims From Pressure Plate
      G01025252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove Rotor 
    1. Using SST, remove the snap ring.
      1. SST 95994-10020
        Fig 5: Removing Snap Ring
        G01025253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The snap ring should be installed so that beveled side faces up.
      Fig 6: Displaying Installation Of Snap Ring
      G01025254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a plastic hammer, tap the rotor off the shaft.
      Fig 7: Removing Rotor From Shaft
      G01025255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Be careful not to damage the pulley when tapping on the rotor.
  3. Remove Stator 
    1. Disconnect the stator lead wire from the compressor housing.
      Fig 8: Removing Stator Lead Wire From Compressor Housing
      G01025256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, remove the snap ring.
      1. SST 95994-10020
        Fig 9: Removing Snap Ring
        G01025257Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The snap ring should be installed so that its beveled side faces up.
      Fig 10: Displaying Installation Of Snap Ring
      G01025258Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the stator.
      Fig 11: Removing Stator
      G01025259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002