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HV Battery: Installation

  1. INSTALL HV BATTERY 
    1. Set the HV battery to the body.
    2. Connect the battery hose to the body.
      CAUTION: Since alkaline electrolyte may be on the hose end, carry out the operation with considerable care.
  2. INSTALL BATTERY BRACKET 
    1. Install the RH and LH battery bracket with the 13 bolts and nut.
      Fig 1: Installing RH And LH Battery Bracket
      G03452662Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N.m (185 kgf.cm, 13 ft.lbf) 

    2. Install and tighten the 5 bolts for HV battery.
      Fig 2: Installing And Tightening HV Battery Bolts
      G03452663Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N.m (185 kgf.cm, 13 ft.lbf) 

  3. INSTALL HIGH TENSION CABLE 
    1. Install the earth terminal.
    2. Install the high tension cable with the 2 bolts.
      Fig 3: Installing High Tension Cable
      G03452664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.0 N.m (50 kgf.cm, 44 in..lbf) 

    3. Install the battery carrier catch bracket with the 3 nuts.

      Torque: 8.0 N.m (80 kgf.cm, 71 in..lbf) 

      NOTE: When installing a cover, never fail to pass the interlock button.
  4. INSTALL DUCT (See  COMPONENTS )
  5. CONNECT CONNECTOR 
    1. Connect the 2 connectors to the battery ECU.
    2. Connect the connector to the SMR.
    3. Connect the connector to the service plug assembly.
      Fig 4: Installing Battery Carrier Catch Bracket
      G03452665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR SET (See  REAR SET  )
  7. INSTALL LUGGAGE TRIM (See  LUGGAGE TRIM  )
  8. INSTALL SERVICE PLUG (See  PRECAUTION )