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Home >> Suzuki >> 2012 >> Equator Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Transfer (4WD) System) >> Repair Instructions >> Transfer Assembly: Removal and Installation >> Removal

Transfer Assembly: Removal and Installation: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.
  2. Partially drain the transfer fluid. Refer to [Transfer Fluid: Replacement ].
  3. Remove the undercovers using power tool.
  4. Remove the center exhaust tube and main muffler. Refer to [EXHAUST SYSTEM: REMOVAL AND INSTALLATION ]
  5. Remove the front and rear propeller shafts. Refer to [PROPELLER SHAFT: REMOVAL AND INSTALLATION ] (front), [PROPELLER SHAFT: REMOVAL AND INSTALLATION ] (2S1330) or [REAR PROPELLER SHAFT: REMOVAL AND INSTALLATION ] (3S1330-2BJ100).
    CAUTION: Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
    NOTE: Cap or plug opening(s) to prevent fluid from spilling.
  6. Remove insulator nuts from the transmission crossmember. Refer to [ TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FROM VEHICLE ] (M/T) or [TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FOR VQ40DE 4WD MODELS ] (A/T).
  7. Position two suitable jacks under the transmission and transfer assembly.
  8. Remove the transmission crossmember. Refer to [ TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FROM VEHICLE ] (M/T) or [TRANSMISSION ASSEMBLY: REMOVAL AND INSTALLATION FOR VQ40DE 4WD MODELS ] (A/T).
    WARNING: Support transmission and transfer assembly using two suitable jacks while removing transmission crossmember.
  9. Disconnect the electrical connectors from the following:
    • ATP switch
    • 4LO switch
    • Wait detection switch
    • Transfer control device
  10. Remove wire harness from retainers.
  11. Disconnect each air breather hose from the following. Refer to [Air Breather Hose: Removal and Installation ]
    • Transfer control device
    • Breather tube (transfer)
  12. Remove the transfer to A/T and A/T to transfer bolts.
    WARNING: Support transfer assembly with suitable jack while removing it.
  13. Remove the transfer assembly.
    CAUTION: Do not damage transmission rear oil seal (A/T).