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Transmission Case: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Remove the manual transmission assembly from the vehicle. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>MANUAL TRANSMISSION ASSEMBLY>REMOVAL .
  2. Prepare the transmission for overhaul. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>PREPARATION FOR OVERHAUL .
  3. Remove the neutral position switch, back-up light switch and harness. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>NEUTRAL POSITION SWITCH>REMOVAL . Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>BACK-UP LIGHT SWITCH>REMOVAL .
  4. Remove the extension case. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>EXTENSION CASE>REMOVAL .
  5. Remove the transfer driven gear. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>TRANSFER DRIVEN GEAR>REMOVAL .
  6. Remove the center differential. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) (TY85)>CENTER DIFFERENTIAL>REMOVAL .
  7. Remove the oil guides G and H.
    G13648077Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the snap ring and washer from the selector arm area.
    G13648078Courtesy of SUBARU OF AMERICA, INC.
  9. Using an ST, remove the neutral set spring and support.

    ST1 18756AA000 CLAW 

    ST2 399893600 PLIER 

    G05003292Courtesy of SUBARU OF AMERICA, INC.
  10. Lift the striking rod, and remove the straight pin.
    G13648080Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the selector arm No. 2, shifter arm shaft, selector plunger, shift accent plunger and spring.
    G13648081Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the transfer bearing holder.
    NOTE: Using a general tool may cause damage. Remove the bolt using the ST.

    ST 18663AA000 SOCKET 

    G05669441Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the washer on the main shaft section.
  14. Remove the driven gear assembly shim and spacer.
    G13648083Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the snap ring.
    G05003348Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the pilot bolt.
    G05003349Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the holder reverse bolt.
    G05003350Courtesy of SUBARU OF AMERICA, INC.
  18. Remove the transmission case.
    NOTE: If the oil guide is caught between the shift fork, it may be difficult to remove the transmission case. Move the oil guide, then remove. Do not pull on the transmission case with excessive force.
    G06345973Courtesy of SUBARU OF AMERICA, INC.
  19. Remove any remaining liquid gasket from the transmission case and adapter plate.
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