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Transmission Case: Installation

WARNING: This page is about a different car, the 2016 Subaru Outback and 2016 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the mating surface of transmission case and converter case.
  2. Select the reduction gear shim. < Ref. to ADJUSTMENT , Reduction Drive Gear. >
  3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear.
  4. Install the O-rings to the reverse clutch housing and drive pinion retainer.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 1: Locating O-Ring
    G08317958Courtesy of SUBARU OF AMERICA, INC.
  5. Install the seal rings.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    Fig 2: Locating Transmission Case Seal Ring
    G08551000Courtesy of SUBARU OF AMERICA, INC.
  6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.
    Fig 3: Locating Secondary Pulley With Oil Baffle
    G10218767Courtesy of SUBARU OF AMERICA, INC.
  7. Apply liquid gasket seamlessly to the mating surface of transmission case.

    Liquid gasket: 

    THREE BOND 1215B or equivalent 

    Fig 4: Identifying Transmission Case Bolts
    G08317963Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transmission case.
    NOTE: The total number of transmission case mounting bolts is 15.

    Tightening torque: 

    22 N.m (2.2 kgf-m, 16.2 ft-lb) 

  9. Install the oil cooler pipe. (Without CVTF cooler (air cool))
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

    Fig 5: Locating Oil Cooler Pipe
    G08317956Courtesy of SUBARU OF AMERICA, INC.
  10. Install the CVTF cooler pipe COMPL and oil cooler pipe. (With CVTF cooler (air cool)) < Ref. to INSTALLATION , CVTF Cooler Pipe and Hose. >
  11. Install the oil cooler pipe. (With CVTF cooler (air cool))
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb) 

  12. Install the oil baffle securing bolt.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.8 ft-lb) 

    Fig 6: Locating Oil Baffle Securing Bolt
    G10218760Courtesy of SUBARU OF AMERICA, INC.
  13. Install the transmission control device. < Ref. to INSTALLATION , Transmission Control Device. >
  14. Install the oil pan and oil strainer. < Ref. to INSTALLATION , Oil Pan and Strainer. >
  15. Install the reduction driven gear assembly. < Ref. to INSTALLATION , Reduction Driven Gear. >
  16. Install the parking pawl. < Ref. to INSTALLATION , Parking Pawl. >
  17. Install the transfer driven gear assembly. < Ref. to INSTALLATION , Transfer Driven Gear. >
  18. Install the transfer clutch assembly. < Ref. to INSTALLATION , Transfer Clutch. >
  19. Install the extension case. < Ref. to INSTALLATION , Extension Case. >
  20. Install the inhibitor switch. < Ref. to INSTALLATION , Inhibitor Switch. >
  21. Install the secondary speed sensor. < Ref. to INSTALLATION , Secondary Speed Sensor. >
  22. Install the primary speed sensor. < Ref. to INSTALLATION , Primary Speed Sensor. >
  23. Install the turbine speed sensor. < Ref. to INSTALLATION , Turbine Speed Sensor. >
  24. Install the transmission harness. < Ref. to INSTALLATION , Transmission Harness. >
  25. Install the control valve body. < Ref. to INSTALLATION , Control Valve Body. >
  26. Install the air breather hose. < Ref. to INSTALLATION , Air Breather Hose. >
  27. Install the transmission assembly. < Ref. to INSTALLATION , Automatic Transmission Assembly. >
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