LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Proxy, 2D Convertible, Standard Trans >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Fuel System >> Fuel System - 453 Chassis >> Testing & Repair >> Remove/Install Fuel Pump And Fill Level Sensor - AR47.20-P-7000SR

Remove/Install Fuel Pump And Fill Level Sensor - AR47.20-P-7000SR

MODEL 453 with ENGINE 281 

MODIFICATION NOTES

23.08.2016 Special tool 001 589 00 07 00 replaced by 450 589 00 05 00. Operation step 8  

Shown except CODE 494 (USA version) 

G12096979Courtesy of MERCEDES-BENZ USA

With code 494 (USA version), shown up to 31.05.2016 

G12096980Courtesy of MERCEDES-BENZ USA
G12096981Courtesy of MERCEDES-BENZ USA
  Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
REMOVINGINSTALLING Remove/install     
1 Remove fuel tank (3)   AR47.10-P-4100SR 
2 Disconnect electrical connection (4)    
3 Disconnect electrical connection on fuel tank pressure sensor (B4/3) Model 453 with engine 281 with code 494 (US version)  
4 Unlock fuel line (2) fuel line and detach from fuel pump with fill level sensor and temperature sensor (M3/3)    
5 Unlock vent line (8) and detach from fuel pump with fill level sensor and temperature sensor (M3/3) Model 453 with engine 281 with code 494 (US version)  
6 Remove anti-twist locks (6) Model 453 up to 5/31/16 with engine 281 with code 494 (US version)
INSTALLATION IMPORTANT :
The bonding of the anti-twist locks (6) must be replaced by a felt strip laid around the latch (1). Already present felt strip must be installed new. Noise development or damage can occur otherwise.
AR47.20-P-7000-01SR 
    Felt strip *BR00.45-Z-1150-02A 
7 Unfasten screw/bolts of anti-twist locks (6) and remove anti-twist locks (6) Model 453 as of 6/1/16 with engine 281 with code 494 (US version)
INSTALLATION IMPORTANT :
The bonding of the anti-twist locks (6) must be replaced by a felt strip laid around the latch (1). An already present felt strip must be installed new.
Noise development or damage can occur otherwise.
TORQUE SPECIFICATION Screw/bolt, anti-twist lock to latch
*BA47.10-P-1002-01Q 
    Felt strip *BR00.45-Z-1150-02A 
8 Open latch (1) and remove IMPORTANT Model 453 with engine 281 except code 494 (US version)
Installation:  The markings (arrows) on the fuel tank (3) and on the locking ring (1) must be aligned with each other.
SPECIAL TOOL Model 453 with engine 281 with code 494 (US version)
Hook wrench
Fig 1
    SPECIAL TOOL Model 453 with engine 281 except code 494 (US version)
Tank module tool
Fig 2
9 Remove fuel pump with fill level sensor and temperature sensor (M3/3) from the fuel tank (3) INSTALLATION IMPORTANT : Check sealing ring (5).
in the event of complaints

Replace sealing ring (5).
 
10 Install in the reverse order    
FUEL TANK

Number Designation Model 453 with engine 281
BA47.10-P-1002-01Q Screw/bolt, anti-twist lock to latch Nm 5
Fig 1: Identifying Hook Wrench (450 589 00 05 00)
G12096982Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Tank Module Tool (450 589 00 07 00)
G12096983Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1150-02A Felt strip A 000 983 89 10