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Home >> Smart >> 2017 >> Fortwo Proxy, 2D Convertible, Standard Trans >> Repair and Diagnosis (Single Page) >> Body & Frame >> Windows >> Doors - 453 Chassis >> Testing & Repair >> Remove/Install Liftgate >> Remove/Install Liftgate - AR72.20-P-1020SRA

Remove/Install Liftgate - AR72.20-P-1020SRA

MODEL 453.3 

G12096270

Shown on upper liftgate 

G12096271

Shown on upper liftgate 

G12096272

Shown on lower liftgate 

  Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Remove/install upper liftgate     
1 Remove rear spoiler   AR72.20-P-4000SRA 
2 Unscrew screws (4) and remove cover (3)    
3 Disconnect electrical connectors from rear window heater (X19)    
4 Disconnect electrical connections (8, 9)    
5 Detach grommet (6)    
6 Unclip electrical wiring harness and guide out of upper liftgate (1)    
7 Guide washer fluid hose (7) out of upper liftgate (1)    
8 Unhook gas-filled strut on upper liftgate (1)   AR72.20-P-2832SR 
9 Unscrew nuts (5) and remove upper liftgate (1) and lay down on suitable base IMPORTANT Helper required.
INSTALLATION IMPORTANT : Repaint visible surfaces on nuts (5) on left and right if damaged.
TORQUE SPECIFICATION Screw/bolt/nut, liftgate hinge to liftgate
*BA72.20-P-1002-03SR 
10 Install in the reverse order    
INSPECT Check     
11 Check gap dimensions on upper liftgate (1) all the way around, correct if necessary.   AR72.20-P-0002SRA 
  Remove/install lower liftgate     
12 Remove outer paneling from liftgate   AR72.20-P-1016SRA 
13 Unscrew bolts (14) and lay door check straps (11) on left and right down to side    
14 Disconnect electrical connector (12), loosen grommet (13) and guide subharness out of lower liftgate (2)    
15 Mark position of left and right liftgate hinge (15)    
16 Unscrew nuts (16) on left and right liftgate hinge (15), remove liftgate (2) and lay down on suitable subsurface IMPORTANT Helper required.
IMPORTANT Repaint visible surfaces on nuts (16) and liftgate hinge (15) on left and right if damaged.
TORQUE SPECIFICATION Screw/bolt/nut, liftgate hinge to rear center section
*BA72.20-P-1005-03SR 
17 Install in the reverse order    
INSPECT Check     
18 Check gap dimensions on lower liftgate (2) all the way around, correct if necessary.   AR72.20-P-0002SRA 
LIFTGATE

Number Designation MODEL 453.3
BA72.20-P-1002-03SR Screw/bolt/nut, liftgate hinge to liftgate Nm 21
LIFTGATE

Number Designation MODEL 453.3
BA72.20-P-1005-03SR Screw/bolt/nut, liftgate hinge to rear center section Nm 21