Remove/install windshield - AR67.10-P-1000MCC

MODEL 451.3 /4 

Shown on model 451.3 

Fig 1: Identifying Windshield (Shown On Model 451.3/4)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

MODIFICATION NOTES

9.7.10

Special tool added

Step 6.2

	Removing
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
	Notes on removal/installation of windshield		AH67.10-P-1000-01MCE
	Notes on removal/installation of windows		AH67.10-P-1000-02SM
1	Remove maintenance flap
2	Remove wiper arms		AR82.30-P-6100MCC
3	Remove inside rearview mirror	* not for USA	AR68.40-P-0001MCC
		* for USA only	AR68.40-P-0001MCU
4	Remove rain/light sensor	For vehicles with code (V54) Rain/light sensor	AR82.30-P-7800MCC
5	Cover dashboard with suitable protective cover
6.1	Cut out windshield (1) with "Roll out" window removal tool	When using "Roll out" window removal tool. Aid of helper required to remove windshield (1) from body flange. Cutting wire is included in TS adhesive. "Roll out" window removal tool Cup suction tool	AR67.10-P-1000-11MCC
		TS adhesive (with isopropanol cleaner)	*BR00.45-Z-1041-02B
6.2	Cut out windshield (1) "Veritrac" window removal tool	When using "Veritrac" window removal tool. Mask off body flange, front edge of vehicle roof as well as detachable parts in cutting area using masking tape to prevent damage from cutting wire. Aid of helper required to cut out and remove windshield (1). Cutting wire is included in TS adhesive.
		Cutting wire Cup suction tool	Fig 3
		TS adhesive (with isopropanol cleaner)	*BR00.45-Z-1041-02B
	Checking
7	Check bonding area on body flange for paint chipping	Damage from removing windshield (1) can be repaired with approved materials.
	Notes on repair paintwork in bonding area of windows and components		AH98.00-P-9408-07MCC
8.1	Repair paint chipping on body flange with approved materials	On paint chips up to approx. 2 cm 2 . Do not apply basic or clear varnish in boding area.
	General notes on touch-up applicators and paint spray cans		AH98.00-P-9409-06SM
8.2	Renew paintwork structure on body flange	On paint chips larger than approx. 2 cm 2 .	AR98.00-P-0900MCC
	Install
9	Prepare body flange for installation of window	The gluing area on the body flange must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing window. Wet/dry vacuum cleaner	AR67.10-P-1501-01MCC
		TS adhesive (with isopropanol cleaner)	*BR00.45-Z-1041-02B
10	Align windshield (1) in the body opening	Aid of helper required. Cup suction tool	AR67.10-P-1000-04MCC
11	Prepare windshield (1) for glazing	The gluing area on the windshield (1) should be absolutely free of dust and grease to prevent adhesion problems of the adhesive material.	AR67.10-P-1000-03MCC
		TS adhesive (with isopropanol cleaner)	*BR00.45-Z-1041-02B
12	Open crank window in driver door	The crank window in the driver door must be opened during the curing time to prevent the windshield (1) from being pressed out by the air when the doors are closed.
13	Apply adhesive material	Install windshield (1) on body flange within 2 minutes after applying adhesive material, to prevent adhesion problems of the adhesive material. If the paintwork structure on the body flange is renewed, apply adhesive material on body flange for corrosion protection reasons. The curing time is approx. 2 h measured from the time the windshield (1) is installed. The rated accident strength is achieved only after approx. 8 h. Uniformly apply adhesive bead at a height of approx. 12 mm.	AR67.10-P-1000-08MCC
		Intermediate piece Cartridge gun	Fig 2
		TS adhesive (with isopropanol cleaner)	*BR00.45-Z-1041-02B
14	Install windshield (1)	Aid of helper required. Fasten windshield (1) with suitable adhesive tape. Cup suction tool	AR67.10-P-1503-01MCC
15	Install rain/light sensor	For vehicles with code (V54) Rain/light sensor	AR82.30-P-7800MCC
16	Install rearview mirror unit	* not for USA	AR68.40-P-0001MCC
		* for USA only	AR68.40-P-0001MCU
17	Install wiper arms		AR82.30-P-6100MCC
18	Install maintenance flap
19	Clean windshield (1)
20	Connect Star Diagnosis, read out fault memory, initialize rain/light sensor	For vehicles with code (V54) Rain/light sensor	AD00.00-P-2000-04MCC

Fig 2: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Cutting Wire (450 589 08 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1041-02B	TS adhesive (with isopropanol cleaner)	A 451 989 00 71