Clutch Unit: Installation

1. Insert SST into the clutch disc assembly, then insert them both into the flywheel sub-assembly.

   SST 09301-00110 

   NOTE: Insert clutch disc assembly in the correct direction.
   Fig 1: Inserting SST Into Clutch Disc Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmark on the clutch cover assembly with that on the flywheel sub-assembly.
2. Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin at the top.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

   Fig 2: Identifying Matchmark On Clutch Cover Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   • Following the order in the illustration, tighten the bolts evenly one at a time.
   • Move SST up and down, right and left lightly after checking that the disc is in the center, and tighten the bolts.

   SST 09301-00110 

1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

   Maximum non-alignment: 

   0.5 mm (0.020 in.) 

   Fig 3: Checking Diaphragm Spring Tip Alignment

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. If the alignment is not as specified, using SST, adjust the diaphragm spring tip alignment.

   SST 09333-00013 

   Fig 4: Adjusting Diaphragm Spring Tip Alignment

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the release fork support onto the transaxle assembly.

   Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

1. Apply release hub grease to the contact surfaces of the release fork and release bearing assembly, release fork and push rod, and release fork and fork support.

   Sealant: 

   Toyota Genuine Release Hub Grease or equivalent 

2. Install the release fork onto the release bearing assembly.
   Fig 5: Locating Release Fork Grease Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply clutch spline grease to the input shaft spline.

   Sealant: 

   Toyota Genuine Clutch Spline Grease or equivalent 

2. Install the clutch release bearing with release fork onto the transaxle assembly.
   NOTE: After the installation, move the fork forward and backward to check that the release bearing slides smoothly.

(See INSTALLATION )