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Front Evaporator Temperature Sensor: Installation

  1. INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR 
    1. Install evaporator temperature sensor as shown in the illustration.

      Standard 

      PARTS LENGTH SPECIFICATION

      Part Length
      A 34.3 mm 1.35 in.
      B 20.9 mm 0.82 in.
      C 50 mm 1.96 in.
      Fig 1: Installing Front Evaporator Temperature Sensor
      G05401839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Be sure to insert the sensor only once because reinserting it will not allow it to be firmly secured.
      • When reusing the evaporator, insert the sensor one row next to the one that has been used previously (X in the illustration).
      • After inserting the sensor, do not apply excessive force to the wire.
      • Directly insert the sensor until the edge of the plastic case "a" comes into contact with the evaporator "b".
  2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY  (See REASSEMBLY  )
  3. INSTALL COOLER EXPANSION VALVE  (See INSTALLATION  )
  4. INSTALL AIR CONDITIONING UNIT  (See INSTALLATION  )
  5. INSTALL INSTRUMENT PANEL REINFORCEMENT (for Manual Transaxle)  (See INSTALLATION  )
  6. INSTALL INSTRUMENT PANEL REINFORCEMENT (for Automatic Transaxle)  (See INSTALLATION  )
  7. INSTALL INSTRUMENT PANEL WIRE  (See INSTALLATION  )
  8. INSTALL MAIN BODY ECU  (See INSTALLATION  )
  9. CONNECT DRAIN COOLER HOSE  (See INSTALLATION  )
  10. INSTALL REAR NO. 3 AIR DUCT  (See INSTALLATION  )
  11. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY  (See INSTALLATION  )
  12. INSTALL REAR NO. 2 AIR DUCT  (See INSTALLATION  )
  13. INSTALL REAR NO. 1 AIR DUCT  (See INSTALLATION  )
  14. INSTALL DEFROSTER NOZZLE ASSEMBLY  (See INSTALLATION  )
  15. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY  (See INSTALLATION  )
  16. INSTALL STEERING COLUMN ASSEMBLY  (See INSTALLATION )
  17. INSTALL BRAKE PEDAL SUPPORT  (See INSTALLATION )
  18. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS  (See INSTALLATION )
  19. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY  (See INSTALLATION  )
  20. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  21. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT  (See INSTALLATION )
  22. CONNECT POWER STEERING ECU ASSEMBLY  (See INSTALLATION )
  23. INSTALL COMBINATION SWITCH ASSEMBLY  (See INSTALLATION )
  24. INSTALL STEERING COLUMN UPPER COVER  (See INSTALLATION )
  25. INSTALL STEERING COLUMN LOWER COVER  (See INSTALLATION )
  26. INSTALL STEERING WHEEL ASSEMBLY  (See INSTALLATION )
  27. INSTALL STEERING PAD  (See INSTALLATION )
  28. INSTALL LOWER INSTRUMENT PANEL  (See INSTALLATION )
  29. CONNECT ANTENNA CORD SUB-ASSEMBLY  (See INSTALLATION )
  30. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY  (See INSTALLATION )
  31. INSTALL NO. 1 RADIO BRACKET  (See INSTALLATION )
  32. INSTALL NO. 2 RADIO BRACKET  (See INSTALLATION )
  33. INSTALL INSTRUMENT PANEL BOX  (See INSTALLATION )
  34. INSTALL INSTRUMENT PANEL UNDER TRAY  (See INSTALLATION )
  35. INSTALL FRONT CONSOLE BOX  (See INSTALLATION )
  36. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY  (See INSTALLATION  )
  37. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY  (See INSTALLATION  )
  38. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY  (See INSTALLATION  )
  39. INSTALL AIR CONDITIONING PANEL ASSEMBLY  (See INSTALLATION  )
  40. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY  (See INSTALLATION )
  41. INSTALL CONSOLE BOX CARPET  (See INSTALLATION )
  42. INSTALL REAR CONSOLE BOX COVER  (See INSTALLATION )
  43. INSTALL UPPER CONSOLE PANEL  (See INSTALLATION )
  44. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)  (See INSTALLATION )
  45. INSTALL COWL SIDE TRIM BOARD RH  (See INSTALLATION )
  46. INSTALL COWL SIDE TRIM BOARD LH  (See INSTALLATION )
  47. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  48. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY  (See INSTALLATION )
  49. INSTALL FRONT DOOR SCUFF PLATE RH  (See INSTALLATION )
  50. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  51. INSTALL UPPER INSTRUMENT PANEL  (See INSTALLATION )
  52. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  (See INSTALLATION )
  53. INSTALL INSTRUMENT CLUSTER FINISH PANEL RETAINER  (See INSTALLATION )
  54. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY  (See INSTALLATION )
  55. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  56. INSTALL INSTRUMENT CLUSTER FINISH PANEL  (See INSTALLATION )
  57. INSTALL FRONT PILLAR GARNISH RH  (See INSTALLATION )
  58. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  59. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH  (See INSTALLATION )
  60. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH  (See INSTALLATION )
  61. CONNECT HEATER WATER INLET HOSE A  (See INSTALLATION  )
  62. CONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)  (See INSTALLATION  )
  63. INSTALL LIQUID TUBE SUB-ASSEMBLY  (See INSTALLATION  )
  64. INSTALL SUCTION TUBE SUB-ASSEMBLY  (See INSTALLATION  )
  65. INSTALL OUTER COWL TOP PANEL  (See INSTALLATION )
  66. INSTALL FRONT AIR SHUTTER SEAL RH  (See INSTALLATION )
  67. INSTALL FRONT WIPER MOTOR AND LINK  (See INSTALLATION )
  68. INSTALL COWL TOP VENTILATOR LOUVER LH  (See INSTALLATION )
  69. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  70. INSTALL HOOD TO COWL TOP SEAL  (See INSTALLATION )
  71. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  72. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  73. INSTALL FRONT WIPER ARM HEAD CAP  (See INSTALLATION )
  74. ADD ENGINE COOLANT  (See REPLACEMENT )
  75. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  76. INSPECT SRS WARNING LIGHT 

    (Seep age RS-31)

  77. CHARGE REFRIGERANT  (See REFRIGERANT LINE  )
  78. WARM UP ENGINE  (See REPLACEMENT  )
  79. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
  80. INSPECT FOR REFRIGERANT LEAK  (See REPLACEMENT  )
  81. POSITION FRONT WHEELS FACING STRAIGHT AHEAD 
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