Exhaust Pipe: Installation

INSTALL FRONT EXHAUST PIPE ASSEMBLY
1. Using vernier calipers, measure the free length of the compression spring.
  Minimum length:
  
  40.5 mm (1.594 in.)
  
  If the length is not as specified, replace the compression spring.
  
  Fig 1: Measuring Free Length Of Compression Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a plastic hammer and a wooden block, tap in a new exhaust pipe gasket until its surface is flush with the front exhaust pipe assembly.
  NOTE:
  - Install the exhaust pipe gasket in the correct direction.
  - Do not damage the outer surface of the exhaust pipe gasket.
  - Do not reuse the exhaust pipe gasket.
  - Do not push in the gasket with the exhaust pipe when connecting it.
    
    Fig 2: Identifying Wooden Block And Gasket
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 3 exhaust pipe supports.
  
  Fig 3: Locating Exhaust Pipe Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the front exhaust pipe assembly with the 2 compression springs and 2 bolts.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 4: Locating Compression Springs Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Check the exhaust pipe supports.
  NOTE: Install the exhaust pipe support onto the pipe retaining support.
  
  Fig 5: Identifying Exhaust Pipe Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT FLOOR CENTER BRACE
1. Install the front floor center brace with the 2 bolts.
  Torque: 30 N*m (307 kgf*cm, 22 ft.*lbf)
  
  Fig 6: Locating Front Floor Center Brace With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST TAIL PIPE BAFFLE SUB ASSEMBLY
1. Align the keyway on a new exhaust tail pipe baffle sub assembly baffle with the protruding part of the exhaust tail pipe as shown in the illustration.
2. Using a plastic hammer, uniformly tap in the tail pipe baffle.
  
  Fig 7: Installing Exhaust Tail Pipe Baffle Sub Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL EXHAUST TAIL PIPE ASSEMBLY
1. Using vernier calipers, measure the free length of the compression spring.
  Minimum length:
  
  38.5 mm (1.516 in.)
  
  If the length is not as specified, replace the compression spring.
  
  Fig 8: Measuring Free Length Of Compression Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 exhaust pipe supports.
3. Install the tail exhaust pipe assembly and a new exhaust pipe gasket with the 2 compression springs and 2 bolts.
  Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
  
  Fig 9: Locating Exhaust Pipe Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Check the exhaust pipe supports.
  NOTE: Install the exhaust pipe support onto the pipe retaining support.
  
  Fig 10: Identifying Exhaust Pipe Supports
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HEATED OXYGEN SENSOR (See INSTALLATION )
INSPECT FOR EXHAUST GAS LEAK
INSTALL CONSOLE BOX FRONT (See INSTALLATION )
INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (See INSTALLATION )
INSTALL CONSOLE BOX CARPET (See INSTALLATION )
INSTALL REAR CONSOLE BOX COVER (See INSTALLATION )
INSTALL UPPER CONSOLE PANEL (See INSTALLATION )
INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) (See INSTALLATION )