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Exhaust Manifold: Installation

  1. INSTALL NO. 2 EXHAUST MANIFOLD INSULATOR 
    1. Install the No. 2 exhaust manifold heat insulator with the 3 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 1: Locating No. 2 Exhaust Manifold Heat Insulator Bolts
      G05399607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL EXHAUST MANIFOLD 
    1. Install a new exhaust manifold gasket and exhaust manifold with the 5 nuts.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 2: Locating Exhaust Manifold Nuts
      G05399606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL MANIFOLD SUPPORT BRACKET 
    1. Install the manifold support bracket with the 3 bolts in the sequence shown in the illustration.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 3: Locating Manifold Support Bracket With Bolts
      G05399610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Install the No. 1 exhaust manifold heat insulator with the 4 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 4: Locating No. 1 Exhaust Manifold Heat Insulator Bolts
      G05399604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL DRIVE SHAFT ASSEMBLY RH  (See INSTALLATION )
  6. INSTALL FRONT AXLE ASSEMBLY RH  (See INSTALLATION )
  7. INSTALL NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY RH  (See INSTALLATION )
  8. INSTALL FRONT STABILIZER LINK ASSEMBLY RH  (See INSTALLATION )
  9. INSTALL TIE ROD END SUB-ASSEMBLY RH  (See INSTALLATION )
  10. INSTALL FRONT SPEED SENSOR RH  (See INSTALLATION )
  11. INSTALL FRONT AXLE SHAFT RH NUT  (See INSTALLATION )
  12. INSTALL FRONT WHEEL  (See INSTALLATION )
  13. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to the procedures under "INSTALL FRONT EXHAUST PIPE ASSEMBLY" (See INSTALLATION  ).

  14. INSTALL AIR FUEL RATIO SENSOR 

    Refer to the procedures under "INSTALL AIR FUEL RATIO SENSOR" (See INSTALLATION ).

  15. ADD AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle) 
  16. INSPECT AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)  (See ON-VEHICLE INSPECTION )
  17. ADD MANUAL TRANSAXLE OIL (for Manual Transaxle) 
  18. INSPECT MANUAL TRANSAXLE OIL (for Manual Transaxle)  (See ON-VEHICLE INSPECTION )
  19. INSPECT FOR AUTOMATIC TRANSAXLE FLUID LEAK (for Automatic Transaxle) 
  20. INSPECT FOR MANUAL TRANSAXLE OIL LEAK 
  21. INSPECT FOR EXHAUST GAS LEAK 
  22. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (See ADJUSTMENT )

  23. INSTALL ENGINE UNDER COVER RH 

    Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

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