LEMON Manuals: Even more car manuals for everyone
Home >> Scion >> 2009 >> xB Standard >> Repair and Diagnosis >> Transmission >> E351 Manual Transaxle >> Manual Transaxle Assembly >> Installation

Manual Transaxle Assembly: Installation

  1. INSTALL MANUAL TRANSAXLE ASSEMBLY 
    1. Install the manual transaxle with the 10 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A 

      46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B 

      44 N*m (449 kgf*cm, 33 ft.*lbf) for bolt C 

      Fig 1: Locating Manual Transaxle Assembly And Bolts
      G05388774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL ENGINE MOUNTING BRACKET LH 
    1. Install the engine mounting bracket LH with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

      Fig 2: Locating & Installing 3 Engine Mounting Bracket LH And Bolts
      G05388772Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE MOUNTING INSULATOR LH 
    1. Install the 4 bolts.

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

    2. Install the engine mounting insulator LH with the bolt and nut.

      Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

      Fig 3: Locating & Installing Engine Mounting Insulator LH And Bolts
      G05388771Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR ENGINE MOUNTING BRACKET 
    1. Install the rear engine mounting bracket with the 3 bolts.

      Torque: 45 N*m (459 kgf*cm, 33 ft.*lbf) 

      Fig 4: Locating & Installing 3 Rear Engine Mounting Bracket And Bolts
      G05388770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT ENGINE MOUNTING BRACKET 
    1. Install the front engine mounting bracket with the 3 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

      Fig 5: Locating & Installing 3 Front Engine Mounting Bracket Bolts
      G05388769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR ENGINE MOUNTING INSULATOR 
    1. Install the rear engine mounting insulator with the bolt and nut.

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

    Fig 6: Identifying & Installing Rear Engine Mounting Insulator, Bolt And Nut
    G05388768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See INSTALLATION )
  8. INSTALL FRONT CROSS MEMBER SUB-ASSEMBLY 
    1. Install the 4 bolts and the front cross member with the 4 bolts.

      Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

      Fig 7: Locating & Installing 4 Front Cross Member Bolts
      G05388767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT ENGINE MOUNTING INSULATOR 
    1. Install the front engine mounting insulator with the bolt and nut.

      Torque: 145 N*m (1479 kgf*cm, 107 ft.*lbf) 

    Fig 8: Locating Front Engine Mounting Insulator, Bolt And Nut
    G05387324Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH  (See INSTALLATION )
  11. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH 

    HINT:

    Perform the same procedure as for the LH side.

  12. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH  (See INSTALLATION )
  13. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH 

    HINT:

    Perform the same procedure as for the LH side.

  14. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  15. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH  (See INSTALLATION )
  16. INSTALL FRONT AXLE ASSEMBLY LH  (See INSTALLATION )
  17. INSTALL FRONT AXLE ASSEMBLY RH 

    HINT:

    Perform the same procedure as for the LH side.

  18. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  19. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Perform the same procedure as for the LH side.

  20. INSTALL TIE ROD END SUB-ASSEMBLY LH  (See INSTALLATION )
  21. INSTALL TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as for the LH side.

  22. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH  (See INSTALLATION )
  23. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT:

    Perform the same procedure as for the LH side.

  24. INSTALL FRONT SPEED SENSOR LH  (See INSTALLATION )
  25. INSTALL FRONT SPEED SENSOR RH 

    HINT:

    Perform the same procedure as for the LH side.

  26. INSTALL FRONT AXLE HUB NUT LH  (See INSTALLATION )
  27. INSTALL FRONT AXLE HUB NUT RH 

    HINT:

    Perform the same procedure as for the LH side.

  28. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  29. CONNECT CONNECTOR 
    1. Connect the back-up light switch connector.
  30. CONNECT WIRE HARNESS 
  31. INSTALL CONTROL CABLE BRACKET 
    1. Install the control cable bracket with the 3 bolts.

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

      Fig 9: Locating & Installing 3 Control Cable Bracket Bolts
      G05388764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Connect the control cable with the bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 10: Identifying & Installing Control Cable Bracket And Bolt
      G05388763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 cable ends and install the 2 washers and the 2 clips.
    3. Install 2 new clips onto the control cable bracket.
      Fig 11: Locating & Installing 2 Control Cable Bracket Clips
      G05388743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. CONNECT ACCUMULATOR TO FLEXIBLE HOSE TUBE 
    1. Connect the flexible hose tube with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) for bolt A 

      12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt B 

    Fig 12: Locating Flexible Hose Tube With Bolts
    G05388785Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY 

    (See INSTALLATION )

  35. INSTALL CLUTCH ACCUMULATOR ASSEMBLY 

    (See INSTALLATION )

  36. INSTALL BATTERY CARRIER 
    1. Install the battery carrier with the 4 bolts.

      Torque: 19 N*m (189 kgf*cm, 14 ft.*lbf) 

    Fig 13: Locating Battery Carrier Bolts
    G05388760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL BATTERY TRAY 
  38. INSTALL BATTERY 
  39. INSTALL BATTERY INSULATOR 
  40. INSTALL BATTERY CLAMP SUB-ASSEMBLY 
  41. INSTALL AIR CLEANER ASSEMBLY  (See INSTALLATION )
  42. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  43. INSTALL COWL TOP PANEL OUTER  (See INSTALLATION )
  44. INSTALL WINDSHIELD WIPER MOTOR AND LINK  (See INSTALLATION )
  45. INSTALL COWL TOP VENTILATOR LOUVER LH  (See INSTALLATION )
  46. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  47. INSTALL HOOD TO COWL TOP SEAL  (See INSTALLATION )
  48. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  50. INSTALL WINDSHIELD WIPER ARM COVER  (See INSTALLATION )
  51. INSTALL HOOD SUB-ASSEMBLY 
  52. INSPECT HOOD SUB-ASSEMBLY  (See ADJUSTMENT )
  53. ADJUST HOOD SUB-ASSEMBLY  (See ADJUSTMENT )
  54. ADD TRANSAXLE OIL 
  55. INSPECT AND ADJUST TRANSAXLE OIL  (See ON-VEHICLE INSPECTION  )
  56. INSTALL REAR ENGINE UNDER COVER LH 
  57. INSTALL REAR ENGINE UNDER COVER RH 
  58. INSTALL NO. 1 ENGINE UNDER COVER 
  59. INSTALL NO. 2 ENGINE UNDER COVER 
  60. INSTALL FRONT WHEELS 
  61. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See INSTALLATION )
  62. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  64. INSPECT ABS SPEED SENSOR SIGNAL 

    (See TEST MODE PROCEDURE )

  65. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (See ADJUSTMENT )

  66. INSPECT FOR TRANSAXLE OIL LEAK 
scientia non olet · About LEMON Manuals