Clutch Unit: Installation

1. Insert SST in the disc, then insert them in the flywheel.

   SST 09301-00210 

   NOTE: Take care not to insert the clutch disc in the wrong direction.
   Fig 1: Identifying Clutch Disc Assembly With SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the cover and flywheel.
2. Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.

   Torque: 19 N*m (195 kgf*cm, 14 ft.*lbf) 

   HINT:

   • Following the order in the illustration, tighten the bolts one at a time, evenly.
   • Move SST up and down, and right and left lightly after checking that the disc is in the center to tighten the bolts.

     SST 09301-00210 

     Fig 2: Tightening Clutch Cover Assembly In Sequence

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

   Maximum misalignment: 0.5 mm (0.020 in.) 

   Fig 3: Measuring Diaphragm Spring Tip Alignment

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. If the alignment is greater than the maximum, use SST to adjust the diaphragm spring tip alignment.

   SST 09333-00013 

   Fig 4: Adjusting Diaphragm Spring Tip Alignment With SST

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the release fork support on the transaxle.

   Torque: 47 N*m (480 kgf*cm, 35 ft.*lbf) 

1. Apply release hub grease to the contact surfaces of the release fork and release bearing, fork and push rod, and fork and fork support.

   Release hub grease: Toyota Genuine Release Hub Grease or equivalent 

2. Install the fork to the release bearing.
   Fig 5: Identifying Clutch Release Fork Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Apply clutch spline grease to the input shaft spline.

   Clutch spline grease: Toyota Genuine Clutch Spline Grease or equivalent 

   Fig 6: Locating Input Shaft Spline

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bearing with release fork to the transaxle.
   NOTE: After the installation, move the fork forward and backward to check that the release bearing slides smoothly.

Fig 7: Identifying Clutch Release Bearing Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

(See INSTALLATION )