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Home >> Saab >> 2010 >> 9-5 >> Repair and Diagnosis >> Engine Performance >> System >> Engine Management And Fuel System, V6 (4 Of 5) >> Adjustment Replacement >> Fuel Tank Fuel Pump Module Replacement >> Installation Procedure

Installation Procedure

  1. Install the fuel tank to the hydraulic lift.
    Fig 1: Identifying Fuel Tank Fuel Pump Module Wiring Harness Connectors
    G09407880Courtesy of SAAB-SCANIA OF AMERICA, INC.
  2. Connect the fuel tank fuel pump module wiring harness connectors (1) to the fuel tank fuel pump modules.
  3. With the aid of an assistant, install the fuel tank to the vehicle.
    Fig 2: Identifying Fuel Tank Strap And Fasteners
    G09407881Courtesy of SAAB-SCANIA OF AMERICA, INC.
  4. Install both fuel tank straps to the fuel tank (2).
  5. Install both fuel tank strap fasteners (1).
  6. Remove the hydraulic lift from the fuel tank.
  7. Install both front fasteners of the rear axle. Refer to REAR AXLE REPLACEMENT (G96)REAR AXLE REPLACEMENT (WITHOUT G96) .
  8. Connect the fuel feed front pipe quick connector to the fuel feed front pipe (2). Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
    Fig 3: Identifying Evaporative Emission Front Pipe And Fuel Feed Front Pipe
    G09407882Courtesy of SAAB-SCANIA OF AMERICA, INC.
  9. Connect the evaporative emission front pipe quick connector to the evaporative emission front pipe (1). Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  10. Install the fuel tank filler hose (4).
    Fig 4: Identifying Fuel Feed Front Pipe, Evaporative Emission Front Pipe, Fuel Tank Filler Hose And Hose Fastener
    G09407883Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Refer to FASTENER CAUTION .

    Install the fuel tank filler hose fastener (3) and tighten to 4  Nm (35 lb in).

  12. Connect the fuel tank filler vent pipe quick connector (1) to the fuel tank filler vent pipe (2). Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  13. Install the propeller shaft. Refer to PROPELLER SHAFT REPLACEMENT .
  14. Connect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
  15. Close the hood.
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