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Home >> Nissan-Datsun >> 2005 >> Pathfinder LE, 4WD >> Repair and Diagnosis >> Transmission >> Transfer Case >> TX14B >> Transfer Assembly >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

  1. Install the breather tube.
    CAUTION: Install breather tube in the direction shown in Fig 1.
    Fig 1: Installing Breather Tube
    G02435848Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install the baffle plate to the front case. Tighten the bolt to the specified torque. Refer to , "COMPONENTS ".
    CAUTION: Install baffle plate by pushing it in the direction shown in Fig 2 while tightening the bolt.
    Fig 2: Installing Baffle Plate To Front Case
    G02435849Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install the input bearing to the front case, using Tool.
    1. Tool number: ST30720000 (J-25405) 
    Fig 3: Installing Input Bearing To Front Case
    G02435850Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install the snap ring to the front case.
    CAUTION: Do not reuse snap ring.
    Fig 4: Installing NEW Snap Ring To Front Case
    G02435851Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install the internal gear with the groove facing up into the front case.
    Fig 5: Installing Internal Gear With The Groove Facing Up Into The Front Case
    G02435852Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install the snap ring to the front case.
    CAUTION: Do not reuse snap ring.
    Fig 6: Installing NEW Snap Ring To Front Case
    G02435853Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install the planetary carrier assembly and sun gear assembly to the front case, using Tool.
    1. Tool number: KV38100200 (-) 
    Fig 7: Installing Planetary Carrier Assembly And Sun Gear Assembly To Front Case
    G02435854Courtesy of NISSAN MOTOR CO., U.S.A.
  8. Install the snap ring to the sun gear.
    Fig 8: Installing Snap Ring To Sun Gear
    G02435855Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse snap ring.
    • Do not damage sun gear.
  9. Set the L-H sleeve together with the L-H shift fork assembly onto the planetary carrier assembly.
    Fig 9: Setting L-H Sleeve With L-H Shift Fork Assembly Onto Planetary Carrier Assembly
    G02435856Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install the control shift rod assembly to the front case.
    CAUTION: Set pin of L-H shift fork assembly into the groove of drum cam.
    Fig 10: Installing Control Shift Rod Assembly To The Front Case
    G02435857Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Turn the control shift rod assembly to the fully counterclockwise.
  12. Install the L-H shift rod assembly through the L-H shift fork assembly opening to the front case.
    Fig 11: Installing L-H Shift Rod Assembly To The Front Case
    G02435858Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Set pin of L-H shift rod assembly into the groove of drum cam.
  13. Install the mainshaft to the sun gear assembly.
  14. Install the drive chain to the front drive shaft and sprocket.
    CAUTION: Install with the Identification mark of drive chain on the side of the rear bearing of front drive shaft.
    Fig 12: Locating Identification Mark On Drive Chain
    G02435859Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install the drive chain together with the front drive shaft and sprocket to the front case.
    Fig 13: Installing Drive Chain With Front Drive Shaft And Sprocket To Front Case
    G02435860Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-shaft.
    CAUTION:
    • Install with proper orientation of 2-4 sleeve.
    • Install 2-4 shift fork with engaging the grooves of 2-4 shift fork in the retaining pin of 2-4 shift bracket.
    Fig 14: Installing 2-4 Sleeve And 2-4 Shift Fork Assembly To Main-Shaft
    G02435861Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Install the snap ring to the L-H shift rod assembly, using suitable tool.
    Fig 15: Installing Snap Ring To The L-H Shift Rod Assembly
    G02435862Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not reuse snap ring.
  18. Install the clutch gear to the mainshaft.
  19. Install the snap ring to the mainshaft, using suitable tool.
    CAUTION: Do not reuse snap ring.
  20. Install the oil pump assembly to the mainshaft.
    Fig 16: Installing Snap Ring To Mainshaft
    G02435863Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install the snap ring to the mainshaft, using suitable tool.
    CAUTION: Do not reuse snap ring.
    Fig 17: Installing Snap Ring To The Mainshaft
    G02435864Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Install the retainer to the mainshaft.
    CAUTION: Set the projection of oil pump assembly to the identification hole, and then align locating hole of retainer to the L-H shift rod assembly.
    Fig 18: Installing Retainer To Mainshaft
    G02435865Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install the mainshaft rear bearing to the mainshaft, using Tool.
    1. Tool number: KV32102700 (-) 
    Fig 19: Installing Mainshaft Rear Bearing To Mainshaft
    G02435866Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not push too hard in order to avoid snap rings becoming dislodged from mainshaft.
  24. Install the snap ring to the mainshaft, using suitable tool.
    CAUTION: Do not reuse snap ring.
  25. Install the spacer to the control shift rod.
    Fig 20: Installing Snap Ring To Mainshaft
    G02435867Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Apply liquid gasket to the mating surface of the front case.
    CAUTION: Remove old sealant adhering to mating surfaces. Also remove any moisture, oil, or foreign material adhering to application and mating surfaces.
  27. Install the rear case to the front case.
    Fig 21: Applying Liquid Gasket To Mating Surface Of Front Case
    G02435868Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Tighten the bolts to the specified torque. Refer to , "COMPONENTS ".
    CAUTION: Be sure to install the harness brackets.
    Fig 22: Installing Rear Case Bolts
    G02435869Courtesy of NISSAN MOTOR CO., U.S.A.
  29. Install the retainer bolts with new gaskets. Tighten the bolts to the specified torque. Refer to , "COMPONENTS ".
    Fig 23: Installing Retainer Bolts
    G02435870Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse gasket.
    • Tighten them to the specified torque again.
  30. Apply petroleum jelly to the circumference of the oil seal, and install it to the front case, using Tools.
    Fig 24: Installing Oil Seal To The Front Case
    G02435871Courtesy of NISSAN MOTOR CO., U.S.A.
    1. Tool number: A: ST30720000 (J-25405) 
      1. B: KV40104830 (-) 
    2. Dimension A: 4.0 - 4.6 mm (0.157 - 0.181 in) 
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  31. Install the rear oil seal until it is flush with the end face of the rear case, using Tool.

    Tool number: KV38100500 (-) 

    Fig 25: Installing Rear Oil Seal
    G02435872Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  32. Apply petroleum jelly to the circumference of the new dust cover. Position the dust cover using the identification mark as shown in Fig 26.
    CAUTION:
    • Do not reuse dust cover.
    • Position the identification mark at the position shown in Fig 26.
    Fig 26: Locating Identification Mark On Dust Cover
    G02435873Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install the dust cover to the rear case, using Tool.
    1. Tool number: KV40105310 (-) 
    Fig 27: Installing Dust Cover To Rear Case
    G02435874Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse dust cover.
    • Apply petroleum jelly to dust cover.
  34. Apply sealant to the threads of the wait detection switch (gray). Then install it to the rear case and tighten to the specified torque. Refer to , "COMPONENTS ".
    Fig 28: Installing Wait Detection Switch
    G02435875Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Remove old sealant and oil adhering to threads.
  35. Apply sealant to the threads of the 4LO switch (gray with green paint) and ATP switch (black). Then install them to the front case and tighten to the specified torque. Refer to , "COMPONENTS ".
    Fig 29: Installing 4LO Switch And ATP Switch
    G02435876Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Remove old sealant and oil adhering to threads.
  36. Install the front oil seal until it is flush with the end face of the front case, using Tool.
    1. Tool number: KV38100500 (-) 
    Fig 30: Installing Front Oil Seal
    G02435877Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse oil seal.
    • Apply petroleum jelly to oil seal.
  37. Align the matching mark on the front drive shaft with the mark on the companion flange, then install the companion flange.
    Fig 31: Aligning Matching Mark On Front Drive Shaft With Mark On Companion Flange
    G02435878Courtesy of NISSAN MOTOR CO., U.S.A.
  38. Install the companion flange self-lock nut. Tighten to the specified torque, using Tool. Refer to , "COMPONENTS ".
    1. Tool number: KV40104000 (-) 
    Fig 32: Installing Companion Flange Self-Lock Nut
    G02435879Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not reuse self-lock nut.
  39. Install the O-ring to the transfer control device.
    CAUTION:
    • Do not reuse O-ring.
    • Apply petroleum jelly to O-ring.
  40. Install the transfer control device to the rear case.
    1. Turn the control shift rod fully counterclockwise using a flat-bladed screwdriver, and then put a mark on the control shift rod.
      Fig 33: Turning Control Shift Rod Fully Counterclockwise
      G02435880Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Align the transfer control device shaft cutout with the mark on the control shift rod, and install it.
      NOTE: Turn the transfer control device when the transfer control device connection does not match.
      Fig 34: Aligning Transfer Control Device Shaft Cutout With Mark On Control Shift Rod
      G02435881Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Tighten the bolts to the specified torque. Refer to , "COMPONENTS ".
    Fig 35: Installing Transfer Control Device
    G02435882Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque. Refer to , "COMPONENTS ".
    CAUTION: Do not reuse gaskets.
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