Assembly (2)
WARNING: This page is about a different variant/trim than selected.
- Apply anaerobic liquid gasket to transaxle case as shown. Refer to "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ".
- Set side cover on transaxle case using suitable tool.
- Tighten side cover bolts to specified torque. Refer to
"COMPONENTS ".CAUTION:
- Do not mix bolts A and B.
- Always replace bolts A as they are self-sealing bolts.
- Remove paper rolled around bearing retainer.
- Install thrust washer on bearing retainer.NOTE: Apply petroleum jelly to thrust washer.
- Install forward clutch assembly.NOTE:
- Align teeth of low and reverse brake drive plates before installing.
- Make sure that the bearing retainer seal rings have not spread.
- If forward clutch assembly is correctly seated, points 1 and 2 are at the same level.
- Install thrust needle bearing on bearing retainer.NOTE:
- Apply petroleum jelly to the thrust needle bearing.
- Pay attention to the direction of the thrust needle bearing as shown.
- Install overrun clutch hub.NOTE:
- Apply petroleum jelly to the thrust needle bearing.
- Align the teeth of overrun clutch drive plates before installing.
- Hold forward clutch hub and turn rear internal gear.
- Check overrun clutch hub for correct directions of lock and unlock.
- If not shown as illustrated, check installed direction of forward one-way clutch.
- Install forward clutch hub and rear internal gear assembly.NOTE:
- Align teeth of forward clutch drive plates before installing.
- Check the three hooks of the thrust washer are correctly aligned before installing.
- Install rear planetary carrier assembly and rear sun gear according to the following procedures.
- Install needle bearings on rear planetary carrier.NOTE:
- Apply petroleum jelly to needle bearings.
- Pay attention to direction of needle bearings.
- Install rear sun gear on rear planetary carrier.NOTE: Pay attention to direction of rear sun gear.
- Install rear planetary carrier on transaxle case.
- Install needle bearings on rear planetary carrier.
- Install thrust needle bearing on front planetary carrier, then install them together on transaxle case.NOTE:
- Apply petroleum jelly to thrust needle bearing.
- Pay attention to direction of thrust needle bearing.
- Install low and reverse brake piston according to the following procedures.
- Set and align return springs to transaxle case gutters as shown in illustration.
- Set and align piston with retainer using suitable tool.
- Install piston and retainer assembly on the transaxle case.NOTE: Align bracket to specified gutter in illustration as shown.
- Check that each protrusion of piston is correctly set to corresponding return spring as follows.NOTE:
- Push piston and retainer assembly evenly and confirm they move smoothly.
- If they can not move smoothly, remove piston and retainer assembly and align return spring correctly as instructed in step "a".
- Push down piston and retainer assembly and install snap ring using Tool.
Tool number: KV31102400 (J-34285 and J-34285-87)
- Install low one-way clutch to front planetary carrier by turning carrier in the direction of the arrow shown.
- Install snap ring using screwdriver.NOTE: Forward clutch and bearing must be correctly installed for snap ring to fit into groove of transaxle case.
- Install needle bearing on transaxle case.NOTE:
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
- Install bearing race, needle bearing and high clutch hub on front sun gear.NOTE:
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
- Install needle bearing and high clutch drum on high clutch hub.
- Install needle bearing on high clutch drum.NOTE:
- Apply petroleum jelly to needle bearing.
- Pay attention to direction of needle bearing.
- Remove paper rolled around input shaft.
- Install input shaft assembly in reverse clutch.NOTE: Align teeth of reverse clutch drive plates before installing.
- Install reverse clutch assembly on transaxle case.NOTE: Align teeth of high clutch drive plates before installing.