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Assembly (1)

WARNING: This page is about a different car, the 2004 Infiniti G35. However, it is still accessible from the selected car via links, so may be relevant.
  1. As shown in Fig 1 , use a drift [commercial service tool 22 mm (0.87 in)] to drive manual shaft oil seals into the transmission case until it is flush.
    CAUTION:
    • Apply ATF to manual shaft oil seals. 
    • Do not reuse manual shaft oil seals. 
      Fig 1: Driving Manual Shaft Oil Seals Into Transmission Case Using Drift
      G03697448Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install detent spring and spacer in transmission case.

    Tightening Torque: 7.9 N.m (0.81 kg-m, 70 in-lb) 

    Fig 2: Installing Detent Spring & Spacer In Transmission Case
    G03697449Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install manual shaft to transmission case.
    Fig 3: Installing Manual Shaft To Transmission Case
    G03697450Courtesy of NISSAN MOTOR CO., U.S.A.
  4. Install parking rod to manual plate.
    Fig 4: Installing Parking Rod To Manual Plate
    G03697451Courtesy of NISSAN MOTOR CO., U.S.A.
  5. Install manual plate (with parking rod) to manual shaft.
    Fig 5: Installing Manual Plate To Manual Shaft
    G03697452Courtesy of NISSAN MOTOR CO., U.S.A.
  6. Install retaining pin into the manual plate and manual shaft.
    1. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the manual plate.
      CAUTION:
      • Drive retaining pin to 2 & plus mm; 0.5 mm over the manual plate. 
      • Do not reuse retaining pin. 
        Fig 6: Installing Retaining Pin Into Manual Plate & Manual Shaft
        G03697453Courtesy of NISSAN MOTOR CO., U.S.A.
  7. Install retaining pin into the transmission case and manual shaft.
    1. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
    2. Use a hammer to tap the retaining pin into the transmission case.
      Fig 7: Installing Retaining Pin Into Transmission Case & Manual Shaft
      G03697454Courtesy of NISSAN MOTOR CO., U.S.A.
      CAUTION:
      • Drive retaining pin to 5 & plus mm; 1 mm over the transmission case. 
      • Do not reuse retaining pin. 
  8. Install O-rings to servo assembly.
    Fig 8: Installing O-Rings To Servo Assembly
    G03697455Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse O-rings. 
    • Apply petroleum jelly to O-rings. 
  9. Install return spring to servo assembly.
    Fig 9: Installing Return Spring To Servo Assembly
    G03697456Courtesy of NISSAN MOTOR CO., U.S.A.
  10. Install servo assembly in transmission case.
    Fig 10: Installing Servo Assembly In Transmission Case
    G03697457Courtesy of NISSAN MOTOR CO., U.S.A.
  11. Using snap ring pliers, install snap ring to transmission case.
    Fig 11: Installing Snap Ring To Transmission Case
    G03697458Courtesy of NISSAN MOTOR CO., U.S.A.
  12. Install lip seal and D-ring in reverse brake piston.
    CAUTION:
    • Do not reuse lip seal and D-ring. 
    • Apply petroleum jelly to lip seal. 
    • Apply ATF to D-ring. 
      Fig 12: Installing Lip Seal & D-Ring In Reverse Brake Piston
      G03697459Courtesy of NISSAN MOTOR CO., U.S.A.
  13. Install reverse brake piston in transmission case.
    Fig 13: Installing Reverse Brake Piston In Transmission Case
    G03697460Courtesy of NISSAN MOTOR CO., U.S.A.
  14. Install needle bearing to drum support edge surface.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 14: Installing Needle Bearing To Drum Support Edge Surface
    G03697461Courtesy of NISSAN MOTOR CO., U.S.A.
  15. Install seal rings to drum support.
    CAUTION:
    • Do not reuse seal rings. 
    • Apply petroleum jelly to seal rings. 
      Fig 15: Installing Seal Rings To Drum Support
      G03697462Courtesy of NISSAN MOTOR CO., U.S.A.
  16. Install spring retainer and return spring in transmission case.
    Fig 16: Installing Spring Retainer & Return Spring In Transmission Case
    G03697463Courtesy of NISSAN MOTOR CO., U.S.A.
  17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
    CAUTION: Securely assemble them using a flat-bladed screwdriver so that snap ring tension is slightly weak. 
    Fig 17: Installing Snap Ring
    G03697464Courtesy of NISSAN MOTOR CO., U.S.A.
  18. Install reverse brake drive plates, driven plates and dish plate in transmission case.
    CAUTION: Take care with order of plates. 
    Fig 18: Installing Reverse Brake Drive Plates, Driven Plates & Dish Plate In Transmission Case
    G03697465Courtesy of NISSAN MOTOR CO., U.S.A.
  19. Assemble N-spring.
  20. Install reverse brake retaining plate in transmission case.
    Fig 19: Installing Reverse Brake Retaining Plate In Transmission Case
    G03697466Courtesy of NISSAN MOTOR CO., U.S.A.
  21. Install snap ring in transmission case.
    Fig 20: Installing Snap Ring In Transmission Case
    G03697467Courtesy of NISSAN MOTOR CO., U.S.A.
  22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate.

    Specified clearance "A": 

    Standard: 0.7 - 1.1 mm (0.028 - 0.043 in) 

    Retaining plate: 

    Refer to  REVERSE BRAKE  . 

    Fig 21: Measuring Clearance Between Retaining Plate & Snap Ring
    G03697468Courtesy of NISSAN MOTOR CO., U.S.A.
  23. Install needle bearing to transmission case.
    CAUTION:
    • Apply petroleum jelly to needle bearing. 
      Fig 22: Installing Needle Bearing To Transmission Case
      G03697469Courtesy of NISSAN MOTOR CO., U.S.A.
  24. Install revolution sensor to transmission case.
    CAUTION:
    • Do not subject it to impact by dropping or hitting it. 
    • Do not disassemble. 
    • Do not allow metal filings, etc., to get on the sensor's front edge magnetic area. 
    • Do not place in an area affected by magnetism. 

    Tightening Torque: 5.8 N.m (0.59 kg-m, 51 in-lb) 

    Fig 23: Installing Revolution Sensor To Transmission Case
    G03697470Courtesy of NISSAN MOTOR CO., U.S.A.
  25. As shown in Fig 24 , use a drift to drive rear oil seal into the rear extension until it is flush.
    CAUTION:
    • Apply ATF to rear oil seal. 
    • Do not reuse rear oil seal. 
      Fig 24: Driving Drive Rear Oil Seal Into Rear Extension Using Drift & Hammer
      G03697471Courtesy of NISSAN MOTOR CO., U.S.A.
  26. Install return spring to parking pawl.
    Fig 25: Installing Return Spring To Parking Pawl
    G03697472Courtesy of NISSAN MOTOR CO., U.S.A.
  27. Install parking pawl (with return spring) and pawl shaft to rear extension.
    Fig 26: Installing Parking Pawl & Pawl Shaft To Rear Extension
    G03697473Courtesy of NISSAN MOTOR CO., U.S.A.
  28. Install parking actuator support to rear extension.
  29. Install needle bearing to rear extension.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 27: Installing Needle Bearing To Rear Extension
    G03697474Courtesy of NISSAN MOTOR CO., U.S.A.
  30. Install seal rings to output shaft.
    CAUTION:
    • Do not reuse seal rings. 
    • Apply petroleum jelly to seal rings. 
      Fig 28: Installing Seal Rings To Output Shaft
      G03697475Courtesy of NISSAN MOTOR CO., U.S.A.
  31. Install parking gear to output shaft.
    Fig 29: Installing Parking Gear To Output Shaft
    G03697476Courtesy of NISSAN MOTOR CO., U.S.A.
  32. Install output shaft in transmission case.
    CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.) 
    Fig 30: Installing Output Shaft In Transmission Case
    G03697477Courtesy of NISSAN MOTOR CO., U.S.A.
  33. Install bearing race to output shaft.
    Fig 31: Installing Bearing Race To Output Shaft
    G03697478Courtesy of NISSAN MOTOR CO., U.S.A.
  34. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent. Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .) to rear extension assembly as shown in Fig 32 .
    CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces. 
    Fig 32: Applying Recommended Sealant
    G03697479Courtesy of NISSAN MOTOR CO., U.S.A.
  35. Install rear extension assembly to transmission case.
    CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly. 
    Fig 33: Installing Rear Extension Assembly To Transmission Case
    G03697480Courtesy of NISSAN MOTOR CO., U.S.A.
  36. Tighten rear extension assembly mounting bolts to specified torque.
    CAUTION: Do not reuse self-sealing bolt. 
    Fig 34: Tightening Rear Extension Assembly Mounting Bolts
    G03697481Courtesy of NISSAN MOTOR CO., U.S.A.

    Rear extension assembly mounting bolt: 

    Tightening Torque: 52 N.m (5.3 kg-m, 38 ft-lb) 

    Self-sealing bolt: 

    Tightening Torque: 61 N.m (6.2 kg-m, 45 ft-lb) 

  37. Install direct clutch assembly in reverse brake.
    Fig 35: Installing Direct Clutch Assembly In Reverse Brake
    G03697482Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place. 
  38. Install needle bearing in drum support.
    Fig 36: Installing Needle Bearing In Drum Support
    G03697483Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Apply petroleum jelly to needle bearing. 
  39. Install high and low reverse clutch assembly in direct clutch.
    Fig 37: Installing High & Low Reverse Clutch Assembly In Direct Clutch
    G03697484Courtesy of NISSAN MOTOR CO., U.S.A.
  40. Using a flat-bladed screwdriver, adjust the drive plate.
    Fig 38: Adjusting Drive Plate Using Flat-Bladed Screwdriver
    G03697485Courtesy of NISSAN MOTOR CO., U.S.A.
  41. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.
    Fig 39: Installing High & Low Reverse Clutch Hub, Mid Sun Gear Assembly
    G03697486Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Check that portion "A" of high and low reverse clutch drum protrudes approximately 2 mm (0.08 in) beyond portion "B" of rear sun gear. 
    Fig 40: Checking Portion "A" Of High & Low Reverse Clutch Drum
    G03697487Courtesy of NISSAN MOTOR CO., U.S.A.
  42. Install needle bearing in rear carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 41: Installing Needle Bearing In Rear Carrier Assembly
    G03697488Courtesy of NISSAN MOTOR CO., U.S.A.
  43. Install bearing race in rear carrier assembly.
    CAUTION: Apply petroleum jelly to bearing race. 
    Fig 42: Installing Bearing Race In Rear Carrier Assembly
    G03697489Courtesy of NISSAN MOTOR CO., U.S.A.
  44. Install rear carrier assembly in direct clutch drum.
    Fig 43: Installing Rear Carrier Assembly In Direct Clutch Drum
    G03697490Courtesy of NISSAN MOTOR CO., U.S.A.
  45. Install needle bearing (rear side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 44: Installing Needle Bearing To Mid Carrier Assembly
    G03697491Courtesy of NISSAN MOTOR CO., U.S.A.
  46. Install needle bearing (front side) to mid carrier assembly.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 45: Installing Needle Bearing (Front Side) To Mid Carrier Assembly
    G03697492Courtesy of NISSAN MOTOR CO., U.S.A.
  47. Install mid carrier assembly in rear carrier assembly.
    Fig 46: Installing Mid Carrier Assembly In Rear Carrier Assembly
    G03697493Courtesy of NISSAN MOTOR CO., U.S.A.
  48. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.
    Fig 47: Installing Front Carrier Assembly, Input Clutch Assembly & Rear Internal Gear
    G03697494Courtesy of NISSAN MOTOR CO., U.S.A.
  49. Install seal rings in input clutch assembly.
    Fig 48: Installing Seal Rings In Input Clutch Assembly
    G03697495Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION:
    • Do not reuse seal rings. 
    • Apply petroleum jelly to seal rings. 
  50. Install band servo anchor end pin and lock nut in transmission case.
    Fig 49: Installing Band Servo Anchor End Pin & Lock Nut In Transmission Case
    G03697496Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Do not reuse band servo anchor end pin. 
  51. Install brake band in transmission case.
    Fig 50: Installing Brake Band In Transmission Case
    G03697497Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side. 
  52. Install front sun gear to front carrier assembly.
    Fig 51: Installing Front Sun Gear To Front Carrier Assembly
    G03697498Courtesy of NISSAN MOTOR CO., U.S.A.
    CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing. 
  53. Install needle bearing to front sun gear.
    CAUTION: Apply petroleum jelly to needle bearing. 
    Fig 52: Installing Needle Bearing To Front Sun Gear
    G03697499Courtesy of NISSAN MOTOR CO., U.S.A.
  54. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
    Fig 53: Adjusting Brake Band Tilting
    G03697500Courtesy of NISSAN MOTOR CO., U.S.A.
  55. Adjust brake band.
    1. Loosen lock nut.
    2. Tighten band servo anchor end pin to specified torque.

      Tightening Torque: 5.0 N.m (0.51 kg-m, 44 in-lb) 

      Fig 54: Adjusting Brake Band Tilting Using Clips
      G03697501Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Back of band servo anchor end pin three turns.
    4. Holding band servo anchor end pin, tighten lock nut to specified torque.

      Tightening Torque: 46 N.m (4.7 kg-m, 34 ft-lb) 

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