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Home >> Mitsubishi >> 2005 >> Montero >> Repair and Diagnosis >> Restraints >> Passive Restraints >> Supplemental Restraint System (SRS) >> Service Precautions

Service Precautions

DANGER 

WARNING:
  • Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.
  • Do not use any electrical test equipment on or near the SRS components, except those specified on TEST EQUIPMENT  .
  • Never Attempt to Repair the Following Components: SRS-ECU, Clock Spring, Air Bag Module, Front Impact sensor, Side Impact Sensor, Seat Belt with Pre-tensioner. If any of these components are diagnosed as faulty, they should only be replaced, in accordance with the INDIVIDUAL COMPONENT SERVICE  procedures in this article.
  • Do not attempt to repair the wiring harness connectors of the SRS. If any of the connectors are diagnosed as faulty, replace the wiring harness. If the wires are diagnosed as faulty, replace or repair the wiring harness according to the following table.
Fig 2: Identifying Connectors Terminal
G02456978Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ECU TERMINAL HARNESS REFERENCE

SRS-ECU TERMINAL NO. DESTINATION OF HARNESS CORRECTIVE ACTION
1, 2, 3, 4 Instrument panel wiring harness --> Front wiring harness --> Front impact sensor Correct or replace each wiring harness.
7 Instrument panel wiring harness --> Ground Correct or replace the instrument panel wiring harness.
8 Instrument panel wiring harness --> SRS warning light Correct or replace the instrument panel wiring harness.
9, 10 Instrument panel wiring harness --> Air bag module (Front passenger's side) Correct or replace the instrument panel wiring harness.
11, 12 Instrument panel wiring harness --> Clock spring --> Air bag module (Driver's side) Correct or replace each wiring harness. Replace the clock spring.
13 Instrument panel wiring harness --> Junction block (fuse No.8) Correct or replace the instrument panel wiring harness.
16 Instrument panel wiring harness --> Function block (fuse No.6) Correct or replace the instrument panel wiring harness.
20 Instrument panel wiring harness --> Data link connector Correct or replace the instrument panel wiring harness.
21, 22 Side-airbag wiring harness --> Side-airbag module (LH) Correct or replace the side air bag wiring harness.
23, 24 Side-airbag wiring harness --> Side-airbag module (RH) Correct or replace the side air bag wiring harness.
27, 28 Side-airbag wiring harness --> Floor wiring harness --> Seat belt pre-tensioner (RH) Correct or replace each wiring harness.
29, 30 Side-airbag wiring harness --> Floor wiring harness --> Seat belt pre-tensioner (LH) Correct or replace each wiring harness.
34, 36 Side-airbag wiring harness --> Floor wiring harness --> Side impact sensor (LH) Correct or replace each wiring harness.
40, 42 Side-airbag wiring harness --> Floor wiring harness --> Side impact sensor (RH) Correct or replace each wiring harness.
WARNING:
  • Inspection of the SRS-ECU connector harness should be carried out by the following procedure. Insert the backprobing tool into connector from harness side (rear side), and connect the tester to backprobing tool. If any tool other than backprobing tool is used, it may cause damage to the harness and other components. Furthermore, measurement should not be carried out by touching the backprobing tool directly against the terminals from the front of the connector. The terminals are plated to increase their conductivity, so if they are touched directly by the backprobing tool, the plating may break, which will decrease reliability.
  • The SRS components and seat belt with pre-tensioner should not be subjected to heat, so removed the SRS-ECU, driver's and front passenger's air bag modules, clock spring, side-airbag module, front impact sensor, side impact sensor, and seat belt pre-tensioner before drying or baking the vehicle after painting.
    Fig 3: Identifying SRS-ECU Harness Connector Terminal
    G02456979Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    • SRS-ECU, air bag module, clock spring, front impact sensor, side impact sensor: 93°C (200°F) or more
    • Seat belt with pre-tensioner 90°C (194°F) or more
  • After servicing the SRS system, check the warning light operation to make sure that the system functions properly.
  • Make certain that the ignition switch is "LOCK" (OFF) position when the scan tool is connected or disconnected.
  • If you have any questions about the SRS system, please contact the MMNA Tech Line.