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Mercury
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2002
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Villager Base
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Repair and Diagnosis
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Engine Mechanical
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Cooling System (Mechanical)
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Engine Cooling
Engine Cooling
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Specifications
General Specifications
Torque Specifications
Description And Operation
Engine Cooling
Diagnosis And Testing
Engine Cooling
Notes
Special Tool(s)
Inspection and Verification
Symptom Chart
Pinpoint Tests
Pinpoint Test A: Loss Of Coolant
Pinpoint Test B: The Engine Overheats
Pinpoint Test C: The Engine Does Not Reach Normal Operating Temperature
Pinpoint Test D: The Block Heater Does Not Operate Correctly
Component Tests
Pressure Test
Cap
Thermostat
Thermostat-Electrical Test
Thermostat-Mechanical Test
Radiator Leak Test, Removed From Vehicle
General Procedures
Cooling System Inspection
Special Tool(s)
Fan Blade
Transmission Fluid Cooler Connection Leaks
Cooling System Draining, Filling and Bleeding
Special Tool(s)
Draining
Filling and Bleeding with RADKITPLUS
Filling and Bleeding without RADKITPLUS
Flushing
Special Tool(s)
Backflushing
Special Tool(s)
Removal And Installation
Block Heater
Removal
Installation
Thermostat
Removal
Installation
Housing
Removal
Installation
Bypass Tube
Removal
Installation
Water Pump
Removal
Installation
Radiator
Removal
Installation
Fan
Removal
Installation
Hose - Upper
Removal
Installation
Hose - Lower
Removal
Installation
Coolant Expansion Tank
Removal
Installation
Disassembly And Assembly
Fan and Fan Clutch
Disassembly
Assembly