Remove/Install Transfer Case - AR28.10-P-0100GW
MODEL 463 with TRANSFER CASE 750.65 as of Model Year 2013
/model refinement package 2012
Fig 1: Transfer Case Components Location - Model 463 With Transfer Case 750.65 As Of Model Year 2013 /Model Refinement Package 2012
| Remove/install | |||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Detach propeller shafts from transfer case (1). | AR41.10-P-0050GW | |
| 2 | Disconnect electrical connector from actuator motor of transfer case (M46/2) | ||
| 3 | Unscrew union nut (7) and disconnect electrical connection of the differential lock indicator switch, longitudinal equalization (S76/7) | ||
| 4 | Remove banjo bolt (2) and remove vent line of interaxle differential lock from the transfer case (1) | ||
| 5 | Remove banjo bolt (3) and remove vent line from transfer case (1) | ||
| 6 | Remove banjo bolt (4) and remove vent line from transfer case (1) | ||
| 7 | Unclip vent line from transfer case (1) | ||
| 8 | Drain transmission oil | When carrying out further repairs | |
| AR28.10-P-0100-03B | |||
| *BA28.40-P-1001-01A | |||
| *BA28.40-P-1002-01A | |||
| 9 | Support transfer case (1) from underneath until the rubber mounts on support arms (8, 9, 10) are relieved of load and secure to prevent it from falling down | Telescopic lifter | |
| 10 | Remove bolts (5) | *BA28.40-P-1029-01A | |
| 11 | Remove bolts (6) | *BA28.40-P-1018-01A | |
| 12 | Remove support arms (8, 9, 10) | ||
| 13 | Remove transfer case (1) downwards | ||
| 14 | Remove differential lock indicator switch, longitudinal equalization (S76/7) | When replacing the transfer case (1) | AR28.10-P-0100-02B |
| *BA28.10-P-1007-01B | |||
| Fig 2 | |||
| 15 | Remove transfer case actuator motor (M46/2) | When replacing the transfer case (1) | AR28.19-P-1004GM |
| Checking | |||
| 16 | Check all rubber mounts of transmission suspension for wear | ↓ |
|
| Replace rubber mount on transfer case (1) | AR28.10-P-0300B | ||
| 17 | Install in the reverse order | ||
| 18 | Carry out teach-in process for actuator motor of transfer case (M46/2) using STAR DIAGNOSIS | AD00.00-P-2000-04A | |
| 19 | Check transmission oil level after test drive and correct if necessary | After draining the gear oil | AR28.10-P-0100-03B |
| *BA28.40-P-1002-01A |
TRANSFER CASE HOUSING
| Number | Designation | Model 461, 463 with VG 750.65 | ||
|---|---|---|---|---|
| BA28.40-P-1001-01A | Oil drain screw at transmission housing | Nm | 60 | |
| BA28.40-P-1002-01A | Oil filler screw to transmission housing | Nm | 60 | |
| BA28.40-P-1018-01A | support arms on transmission housing | M10 | Nm | 49 |
| BA28.40-P-1029-01A | Bolt, rubber mount to frame console | M8 | Nm | 21 |
TRANSFER CASE COMPLETE
| Number | Designation | Model 460, 461, 463 with transfer case 750.6 | ||
|---|---|---|---|---|
| BA28.10-P-1007-01B | Check switch for interaxle differential lock to shift cylinder | M18X1.5 | Nm | 33 |